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SC-2030 Solar Charge Controller 

Technical Manual 

12-24 V systems, 30Amps max. Revised 02/07/2018 

  

1. Description of the SC-2030 Solar Charger

 

What a solar charge controller does:

 

The purpose of a solar charge controller is to regulate the power from a set 

of solar panels to provide proper charging to your batteries—not over or under charging them.

 

 

The SC-2030 Solar Charger

 

is a precision, high efficiency PWM (pulse width modulated) Solar Array Battery 

Charge Controller. The objective of this design is to maximize the life of your batteries by allowing the flexibility to 
adjust solar charging closely according to the way your battery manufacturer has specified.

 

 

High performance depends on being connected to a TM-2030 TriMetric Battery System Monitor.

 

With this 

combination you get both high performance monitoring and charging of your battery system.

 

 

For 12 or 24 V battery systems: AGM, Gel or Liquid Electrolyte batteries.

 

Up to 30 amps maximum solar current. It will reduce output sufficient to protect charger if the solar output is 

greater. Four 135 watt solar panels for 12V systems (eight at 24V) can be accommodated. It's also possible to 
simultaneously use other chargers of the same batteries with additional solar panels.

 

Optional Temperature compensation. For this, order the TS-2 Bogart Engineering temperature sensor.

 

Recommended for use with “12V” or 24V solar panels. (see below 

Where this controller is not recommended

If the TriMetric TM-2030 is disconnected from the SC-2030, it will do a much less flexible, but minimal, level of 

charge regulation without receiving information from the TM-2030. See p.11, Table 3.

 

Recently (TM-2030 version 2.2 and higher) a manual equalization option has been added.  See section 6.6.

 

 

In addition, it has two advantages not usually offered in solar controllers to better preserve the capacity of 
your battery system

:

 

 

1. Amp hour counting:

 

Many battery companies recommend that when batteries are recharged they should be 

overcharged, so that 104 to 120 percent of the charge that was previously removed should be replaced before going 
into “float”.  Most controllers don't measure this. When connected with the TriMetric, this controller measures the 
amp hours used, and allows you to specify the correct amount of amp hour overcharge when recharging. The more 
usual benefit of this is to insure that batteries are not 

under

charged. However it is also beneficial to prevent 

over

charging, in situations where solar panels are charging a lot during successive days but where very little battery 

discharge is occurring in the evenings. 

 

2. Finish current charging:

 

After the batteries are mostly charged, this controller has an optional “fourth” stage 

that is beneficial for liquid electrolyte lead acid batteries, and this is also sometimes recommended for some AGM 
types.  This stage allows the voltage to go unusually high while it regulates the current to a specified level, to safely 
get more charge into the batteries.  This helps to maintain the capacity of the batteries, which often begins to 
degrade with solar charged batteries because they don't get sufficiently charged.

 

Where this controller is NOT recommended:

 

For 12V systems for best efficiency this “PWM type” charger 

requires what are often called “12 volt” solar panels that have 36 cells per panel. Or, with 24V systems you should 
use “12 volt” or “24 volt” solar panels with 36, or 72 cells per panel.  Many solar panels manufactured recently are 
mainly intended for “on grid” application that have 60, 80, or other number of  cells—that have voltages that don’t 
well match 12V or 24V battery systems  These panels are  not suitable for  high efficiency battery charging with a 
PWM controller such as this one.  For good efficiency, they will require a more sophisticated controller with 
“MPPT” (Maximum power point tracking) capability.

 

Содержание SC-2030

Страница 1: ...to better preserve the capacity of your battery system 1 Amp hour counting Many battery companies recommend that when batteries are recharged they should be overcharged so that 104 to 120 percent of the charge that was previously removed should be replaced before going into float Most controllers don t measure this When connected with the TriMetric this controller measures the amp hours used and a...

Страница 2: ...r full efficiency May be safely used with panels up to 45A however charging current will be reduced to protect charger MINIMUM in out power efficiency at 30A 97 5 12V systems 98 5 24 V systems MINIMUM in out power efficiency at 15A 99 Battery capacity 10 to 10 000 amp hours Terminal block wire gauge Up to 6 AWG Larger stranded cables you can remove some strands to fit Charging profiles Three stage...

Страница 3: ...GM or liquid electrolyte These determine the charging only when the TM 2030 is not connected otherwise they are ignored In this case there is an absorb stage set to 14 6 or 29 2 volts for 12 or 24V liquid electrolyte systems or 14 3 or 28 6 for AGM systems which runs for two hours followed by a float stage of 13 2 or 26 4 volts 4 1 3 Temperature Compensation The optional temperature sensor is reco...

Страница 4: ...s Check volts For accurate battery voltage control the TriMetric s voltage measurement wire called B1 in TriMetric wiring diagram must be connected directly or close to the battery s positive terminal Check amps on the AMPS TriMetric display Under zero current conditions when all loads and charging sources are off the TriMetric s ampere indicator must show 0 0A or 0 1A at most when using the stand...

Страница 5: ...tool and correct RJ14 connector to avoid drilling a larger hole you could pass wire through a small drilled hole through TM 2030 enclosure then use crimp tool to install connector carefully observing polarity Fig 1 Don t yet connect the communication cable to the TM 2030 unless connectors at each end are attached and you don t intend to put them on or change them later 4 4 3 Remove front panel and...

Страница 6: ...t the absorb voltage Flashing 3 times indicates floating mode Flashing 4 times in higher voltage finish limited current charging With TM 2030 connected only Flashing 5 times at maximum voltage finish limited current charging With TM 2030 connected only Flashing 6 times Was in float now discharging but still at least 98 full With TM 2030 connected only Flashing zero times Discharging and less than ...

Страница 7: ...t shown on the front panel called UPr Unused power which displays this If most of the solar power is now surplus because the batteries are getting well charged YES will show on the display If a lesser amount the display will indicate the approximate number of watts that are being wasted Refer to the Quick Reference Guide section 2 1 Also listed there is information about observing solar amps SOL a...

Страница 8: ...energy electrons into the battery The battery always tends to resist the tendency to push the electrons in the voltage of the charger must be high enough to overcome the resisting force of the battery This is a little like pushing water into a pipe which is under pressure enough force must be provided to push it in or it will not go The current or amperes is a measure of how much charge energy is ...

Страница 9: ...e variations on this method 1 Charge above the gassing voltage until the amperes drop to a sufficiently low value say an ampere value that is 1 or 0 5 of the amp hour capacity of the batteries 2 Charge until the value of amps into the batteries stops decreasing for a specified period of time and stays at this constant value for perhaps a couple of hours 3 Charge until the charger has replaced a sp...

Страница 10: ...r current until it reaches the limiting absorb voltage shown After that it charges for an absorb time of two hours Then it regulates at the float voltage shown 6 4 Two Graphs of charging profiles for SC 2030 when TM 2030 is connected The first profile figure 2 is more typical of most good solar chargers However the SC 2030 has an additional unusual option of setting a percentage of overcharge valu...

Страница 11: ...rops below P2 P3 AND overcharge P20 OR Timer expires with P14 time For the 4 state profile Timer starts counting with P14 time as shown on 4 state charging profile The first time after the charger is turned on Goes into float when Amps drops below P2 P3 OR Timer expires After the first time Amps drops below P2 P3 at least once during Absorb AND overcharge P20 OR Timer expires with P14 time 6 6 Bat...

Страница 12: ...r repaired at Bogart Engineering s discretion provided it has not been subjected to abuse or misapplication For warranty service please email bogart bogartengineering com A return merchandise authorization is required for all merchandise to be returned to Bogart Engineering How to obtain customer service Please review our support page before attempting to contact us Our distributors are able to an...

Страница 13: ...es compared to the most recent discharge before going into float Also it has been considered best suited for AGM or Gel type lead acid batteries however recently some manufacturers are recommending the four stage profile next page for AGM type batteries Liquid electrolyte batteries can usually benefit from four state solar charging Figure3 To select three stage charge control set program P21 finis...

Страница 14: ...Max over voltage time allowed 0 1 10 0 hours Absorb stage terminates when Charged setpoint amps When P21 not OFF Max finish volts P15 value When P21 is OFF Max finish volts P1 value 4 state charging profile for liquid electrolyte batteries Figure 3 Bulk Absorb Finish Absorb Float Time counting P14 starts here when P21 is not off Starts here when P21 is off Time counting temporarily stops whenever ...

Страница 15: ...tery systems Up to 30 amps of panels can be used If more than 30 amps is used the SC 2030 will safely limit current 1 A FUSE Optional battery temperature sensor Small wires go to connector in SC 2030 SHUNT Choose 500A 50 mV or 100A 100mV TWO KELVIN SCREWS 4 small wires from battery to meter up to 100 feet Usually a cable with four 22 or 24 wires is used Optional connection for measuring voltage on...

Страница 16: ...les previously connected to the battery negative pole must then be reconnected to the load side of the shunt Connect four wires from shunt and battery to Meter Cable consisting of small wires 22 up to 100 feet long need to connect from the TriMetric to the shunt and batteries WHAT S INVOLVED IN INSTALLING THE BOGART ENGINEERING SC 2030 Solar Charger Brief description Complete description is in the...

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