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iQ System Display  

 

 

 
 
 
The iQ system will take a snapshot of the system 
performance every 45minutes or if a system adjustment is 
made or an alarm is triggered.  
 
Some of the information captured is listed below.. 
 

 

Date

 

 

Time

 

 

Airflow

 

 

Airflow Set point

 

 

Pre filter % blocked

 

 

Combined filter % blocked

 

 

Inlet % (installation restriction)

 

 

Motor output

 

 

Internal Temperature

 

 

Hours run

 

 

Alarms 

 

 

Faults

 

Date & Time 

The date and time will be set as part of the testing stage 
with the manufacturer and set to GMT. 
 

Airflow 

This column shows the real time airflow through the 
extractor. 
 

Airflow set point 

Shows the target airflow that has been set by the user, this 
will record every time an adjustment is made. 

Pre filter % blocked 

The display on the extractor will show the pre filter blocking 
in 5% increments, but with this downloadable file the pre 
filter blockage is shown as an exact percentage of its full 
capacity. 

Combined filter % blockage 

 The display on the extractor will show the combined filter 
blocking in 5% increments, but with this downloadable file 
the combined filter blockage is shown as an exact 
percentage of its full capacity. 

Inlet % (installation restriction) 

Shows the percentage of the iQ system capacity that is 
taken up by the installation (pipe work) this value would also 
rise if the inlet or pipe work becomes blocked. 

Motor output 

Shows the percentage the motor is being run at to achieve 
the airflow set by the user. This value will increase as the 
filters begin to block. 

Internal temperature 

Shows the internal temperature of the extraction unit, the 
sensor is mounted to the main PCB when this sensor 
reaches 60

o

C it will shut down the extractor and a log will be 

recorded. 

Hours Run 

This is a simple hours run counter that will begin from the 
first time the extraction is switched on by the user. The 
hours run counter will only be activated when the motor is 
running. 

Alarms 

When the iQ system has an issue that requires the user to 
act upon this is classed as an alarm, when this occurs a code 
will appear in this column, the main alarm codes are listed 
below. 

Code 

Meaning 

Door Open 

VOC alarm 

16 

Over temperature 

32 

Inlet partially blocked 

64 

Inlet fully blocked 

128 

No combined filter fitted 

512 

Motor failure 

2048 

System 100% blocked 

4096 

Combined filter blocked 

8192 

Pre filter blocked 

16777216 

System 75% blocked 

 

Faults 

This column will display a code if a fault with the iQ system 
is detected, for analysis of any faults in this column please 
contact the BOFA helpline. 

 

 

.  

 

 

 

05 

Содержание AD1500 iQ

Страница 1: ...AD1500 iQ ...

Страница 2: ...splay Important safety notes Safety labels Unpacking and unit placement Fume capture methods Connecting to power supply Optional added features Optional added features cont d Turning extractor On changing display units Setting the airflow Airflow auto adjust first installation only Cleaning the unit Pre filter replacement Combined filter replacement iQ Display features Visual alarms Visual alarms ...

Страница 3: ...Overview 1 01 Lockable Castors USB Port Door Catches Key Lock Door Catch Control Panel Company Branding LCD Display Combined Filter Pre Filter Filter Stops Lever Location Bracket Combined Filter Lever ...

Страница 4: ...Overview 1 02 Air Inlet Exhaust Outlet Motor Cooling Main Isolation Switch Mains Inlet Signal Cable Inlet Over current Trips ...

Страница 5: ...me pre filter condition Real time Combined filter condition Internal unit temperature 0 C 0 F Motor run hours Alarm window Target airflow set point Actual airflow in CFM or m3 h Motor status icon Overview 1 03 ...

Страница 6: ...scribed in this manual 3 Connect the system to a properly grounded outlet Dangers to eyes breathing and skin Once used the filters within the AD 1500 iQ system may contain a mixture of particulates some of which may be sub micron size When the used filters are moved it may agitate some of this particulate which could get into the breathing zone and eyes of the operative Additionally depending on t...

Страница 7: ...panel Meaning This label contains a variety of information about the extraction unit including Company name Address Contact number Extractor model Unit serial number Operating voltage range Maximum current load Operating frequency Year of Manufacture Relevant approval markings logos PLEASE NOTE If the equipment is used in a manner not specified by the manufacturer the protection provided by the eq...

Страница 8: ...pment should be used and with regard to appropriate safety precautions See Appendix for product weight details Ensure that 500 mm space is available around any vented panels on the extractor to ensure adequate airflow 3 With the unit in position lock the 2 front castors Caution Do not block or cover the cooling vents on the unit as this severely restricts airflow and may cause damage to the unit C...

Страница 9: ...ld be kept to a minimum where possible to prevent the fume being blown away from the nozzle High speed bottling lines may need bigger scoops or nozzles both sides of the bottles because of the turbulence caused by the speed of the bottles Moving products For applications where the product to be marked is moving past the stationary laser head the capture nozzle should be positioned as close as poss...

Страница 10: ...hould not be connected to the mains The supply cord should only be replaced by a BOFA engineer as an electrical safety test may be required after replacement The iQ system MUST be connected to a properly earthed outlet If your iQ system was ordered with any optional extras please read section 4 03 before the power connection is made as additional connections may be required before power is connect...

Страница 11: ... flow rate Refer to section 5 for how to set the flow when the DC voltage is removed the motor will slow down and come to a stop The extractor will need to be turned on and be out of standby mode See section 5 for turning the extractor on in order for this feature to operate Volt free input This configuration requires the Black Red cores of the signal cable see section 1 for location to be connect...

Страница 12: ...ether to give a combined single output When the filters become blocked or the iQ system develops a fault Refer to section 8 for Troubleshooting Error codes the connection between the Green White cables will become Open When the extraction system is running normally the connection between the Green White cables will become Closed Separated Signal With this configuration the Filter blocked System fa...

Страница 13: ...power button refer to section 1 for switch location the button will change from Red to Green indicating the extraction unit is now fully On It is recommended that the rear isolation switch is left in the On position and the front standby switch is used to toggle the extractor On Off Changing the display units The Airflow and temperature readings can be displayed in 2 ways 1 Temperature displayed a...

Страница 14: ... Enter middle button Refer to section 1 for button location for 3 seconds or until all 3 button lights flash green 2 Release the Enter button the iQ system is now in set mode Press either the Up or Down button to adjust the airflow accordingly Real time airflow is displayed on the LCD screen Refer to section 1 for Display information 3 Once you have your desired airflow leave the controls after ar...

Страница 15: ...e installation is causing too much restriction for the desired airflow to be reached the Auto Adjust feature will be activated The procedure events are listed below 1 The 3 buttons will begin flashing Red along with the airflow setting on the LCD screen 2 The airflow setting on the screen will drop to display the highest airflow that can be achieve 3 The airflow will stabilise and the buttons will...

Страница 16: ...inish The cooling inlets and outlets should be cleaned once a year to prevent build up of dust and overheating of the unit Replacing Filters The iQ system constantly monitors the condition of the individual filters As the filters block the LCD display will show the relevant filter symbol filling up see section 1 for LCD details Each filter symbol fills up in 5 increments when the filter icon is fi...

Страница 17: ...e display flashes between the 2 images shown below at this point the buttons will glow Red and if fitted the filter blocked signal will be given To remove and replace the Combined filter follow the procedure detailed below 1 Isolate the electrical supply to the extractor 2 Undo the catches on the front of the unit and open the door 3 The Combined filter is the higher of the 2 filters refer to sect...

Страница 18: ... system features a 2 stage Hose blocked alarm Partial hose blockage Full hose blockage Partial hose blocked alarm This alarm will become active when the iQ system detects a part blockage in the installation The iQ system interprets a partial blockage as a vacuum spike within the ductwork but is only a partial blockage as the extractor is still able to maintain its set airflow During this time it i...

Страница 19: ...front door and re connect the mains supply Gas Filter monitoring VOC Sensing If the VOC Volatile Organic Compound sensing option has been fitted to your iQ system then this will be constantly monitoring the exhaust gas of the extraction unit If the VOC level in the exhaust exceeds the PPM Parts per million level pre set at BOFA then the Gas alarm will be triggered and display the Gas icon as shown...

Страница 20: ...he memory stick file from the seller if specification has been pre arranged with the seller Or download original settings from your master iQ unit Max capacity USB Stick 4GB 2 Download this file to a blank memory stick 3 Place the iQ system in standby mode Front power button glowing Red 4 Insert the memory stick into the USB slot 5 The LCD display will show upload press the button corresponding to...

Страница 21: ... Downloading iQ Data To download the information from the iQ system please follow the procedure below 1 Obtain a memory stick Max capacity USB Stick 4GB 2 Place the iQ system in standby mode Front power button glowing Red 3 Insert the memory stick into the USB slot 4 The LCD display will show download press the button corresponding to this 5 The display will show a progress complete bar and when f...

Страница 22: ...ion Shows the percentage of the iQ system capacity that is taken up by the installation pipe work this value would also rise if the inlet or pipe work becomes blocked Motor output Shows the percentage the motor is being run at to achieve the airflow set by the user This value will increase as the filters begin to block Internal temperature Shows the internal temperature of the extraction unit the ...

Страница 23: ...tor is fitted with an internal transformer that outputs 12V DC providing the iQ system with power If the buttons on the front panel are not illuminated or operational this would indicate a problem with the internal power supply provided the main isolation switch is in the ON position and voltage is proven at this point The internal power supply is fitted with a 1Amp inline fuse this should be chec...

Страница 24: ...ic materials Filters are not re usable cleaning used filters is not recommended The method of disposal of the used filters depends on the material deposited on them For your guidance Deposit EWC Listing Comment Non Hazardous 15 02 03 Can be disposed of as non hazardous waste Hazardous 15 02 02M The type of hazard needs to be identified and the associated risks defined The thresholds for these risk...

Страница 25: ...erating speed Size Metric mm Imperial inches Height 1201 47 2 Depth 801 31 5 Width 626 24 6 Filters Filter Type Surface area Efficiency Pre filter 30 0m2 95 0 9micron Combined filter 7 5m2 99 997 0 3micron Combined Filter Gas section Filter Type Carbon type Amount Combined filter Gas Activated carbon 34kgs Environmental operating range Temperature 5o C to 40o C Humidity Max 80 RH up to 31o C Max 5...

Страница 26: ... Information BOFA Headquarters 21 22 Balena Close Creekmoor industrial Estate Poole Dorset BH17 7DX UK Phone 44 0 1202 699444 BOFA Americas 303 S Madison Street Staunton Illnois 62088 USA Phone 001 618 205 5007 ...

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