BOC Inverweld 110VRD Скачать руководство пользователя страница 21

 21

9.1 Machine Spare Parts List 

(refer to Diagrams B, C, D, page 18-20) 

DIAGRAM 

110 VRD 

140  

140 VRD

 

DESCRIPTION  

 

QTY 

NO. 

PART NO. 

PART NO. 

PART NO.

A001 

4301880 

4298870 

4298870 

CONTROL CARD 

 

1

C001 

9755615 

9755615 

9755615 

CAPACITOR 

470 UF 

3

  

9750191 

9750191 

9750191 

RECTIFIER UNIT 

30A / 600V 

1

L001 

W000170 

3146110 

W000170 

SECONDARY CHOKE 

L001 

1

M001 

3146100 

3146100 

3146100 

COOLING FAN 

  

1

R001 

9754153 

9754153 

9754153 

POTENTIOMETER 

10K ohm Cermet 

1

S001 

9761221 

9761221 

9761221 

FLIP-FLOP SWITCH 

With pilot lamp 

1

S002 

9761380 

9761380 

9761380 

LEVER SWITCH 

  

1

T001 

2073070 

2073060 

2073060 

MAIN TRANSFORMER 

 

1

X003 

9771509 

9771509 

9771509 

MACHINE SOCKET 

DIX 25 

1

Z001 

4306570 

4298600 

4306570 

FILTER CARD 

 

1

W000190 

4299490 

W000190 

COVER RIGHT 

 

1

W000189 

4299500 

W000189 

COVER LEFT 

 

1

W000374 

4299510 

W000188 

FRONT PLATE 

 

1

2071220 

2071220 

2071220 

REAR GRILL 

 

1

1028540 

1028540 

1028540 

SHIELD PLATE 

 

1

3146690 

3146690 

3146690 

PROTECTIVE GRILL 

 

1

9730125 

9730125 

9730125 

INSULATOR 

  

2

9775757 

9775757 

9775757 

LED LAMP YELLOW 

  

1

4297750 

4297750 

4297750 

SPARE PART IGBT SET 

 

1

10 

4297740 

4297740 

4297740 

SECONDARY RECTIFIER   

1

11 

9449401 

9449401 

9449401 

PT SCREW BLACK 

3 x 12  TORX15 

1

12 

9441090 

9441090 

9441090 

HEX SOCKET SCREW 

M8 x 12 BN1206 

1

13 

9775762 

 

9775762 

LED LAMP GREEN 

 

1

14 

9775758 

 

9775758 

LED MOUNTING PARTS   

1

15 

9766204 

 

9766204 

REED RELAY 

 

1

16 

9753547 

 

9753547 

LOAD RESISTOR 

 

1

  

9753590 

9753590 

9753590 

VARISTOR 

95V 14mm 

1

  

9753588 

9753588 

9753588 

VARISTOR 

175V 14mm 

1

  

9722314AU  9722315AU  9722315AU  CONNECTION CABLE    

1

  

9761381 

9761381 

9761381 

PROTECTION SWITCHES Lever 

1

  

9766230 

9766230 

9766230 

RELAY 

  

1

  

4306680 

 

4306680 

CIRCUIT DIAGRAM 

 

0

Содержание Inverweld 110VRD

Страница 1: ...BOC INVERWELD 110VRD 140 140VRD P R O D U C T S T H AT P E R F O R M O P E R AT I N G M A N U A L...

Страница 2: ...to operate the machine By following these steps your BOC Inverweld machine will provide years of trouble free service Access to a wealth of experience and technical information accumulated over the y...

Страница 3: ...2 Modes of Operation 9 3 3 Electrode Types and Preparation 10 3 4 Consumables 11 3 5 Control of the Process 11 3 6 Features of the Process 12 3 7 Application of GTAW 12 3 8 Technique 12 4 Shielding Ga...

Страница 4: ...n accordance with Australian Standards The operator should be trained to work in a manner that minimises the exposure 1 1 Personal Protection Respiratory Confined space welding should be carried out w...

Страница 5: ...s at all times Cylinders must be at a safe distance away from sparks or from any other heat source Keep head and face away from the cylinder valve when opening Read and follow instructions on compress...

Страница 6: ...n earth moving equipment 2 1 Fundamental Equipment Requirements The basic arrangement of the MMA welding system is shown in figure 2 and consists of a welding power source electrode holder welding cab...

Страница 7: ...ecks In addition the process is intermittent as the electrode must be changed at regular intervals placing a natural limit on the productivity of the process 2 4Applications of MMAWelding The process...

Страница 8: ...to those of the rutile types described above but the mechanical properties of the weld metal are superior These electrodes are used on ferritic steels when resistance to hot and cold cracking is requ...

Страница 9: ...reduce size and protect the operator Equipment set up Install the welding machine as near as possible to the mains power to keep the primary power cable short The primary power cable carries dangerou...

Страница 10: ...s of lanthanum yttrium or cerium particularly in automatic or orbital TIG welding where consistency of operation is important Traditionally thoriated electrodes have tended to be used for DC operation...

Страница 11: ...weld pool either manually or by a wire feed mechanism A filler is added in the form of a rod introduced into the leading edge of the weld pool either manually or by a wire feed mechanism 3 5 Control...

Страница 12: ...industries as well as in the fabrication of chemical process plant pipework brewery and food processing vessels Notes 1 The process is also known by several other names i e Argonarc and Heliarc the o...

Страница 13: ...r the tungsten as it will turn to a blue colour oxide if shielding is removed prior to cooling 4 1 General Instructions for Pressure Regulators Before mounting the regulator 1 Step aside and open the...

Страница 14: ...V to 140A 25 6V 10A 20 5V to 140A 25 6V Electrode diameter mm 1 5 to 2 5 1 5 to 3 5 1 5 to 3 5 Voltage step capacity Stepless Open circuit no load voltage 31V 90V 31V Power factor 0 60 110A 24 4V 0 60...

Страница 15: ...3 Overload protection indicator 4 Welding current regulator 5 Main power switch and signal light 6 Carry strap 7 Selector switch for welding process 8 Machine body 9 Workclamp and cable 10 Electrode h...

Страница 16: ...load voltage to below 31volts in 100ms when the external welding circuit resistance is 20ohms The green LED light on the front panel indicates that theVRD is active and the unit is in the safe mode If...

Страница 17: ...of the machine and its consumables 7 0 Power Source Check electrical connections of unit at least twice a year Clean oxidised connections and tighten Inner parts of machine should cleaned with a vacu...

Страница 18: ...agram 3 2 8 3 8 0 8 8 2 4 X o X o o o 4 8 8 8 8 8 8 8 8 8 8 8 To o 9 24 n n 8 8 8 8 n n 8 8 8 8 8 8 8 8 o o X o X o 8 8 8 8 8 8 o o 8 8 0 Only authorised electricians should carry out repairs 8 0 Diag...

Страница 19: ...19 Only authorised electricians should carry out repairs 8 1 Diagram C Inverweld 110VRD 140VRD...

Страница 20: ...2 3 3 8 4 9 0 Diagram D Machine Spare Parts 20 9 Machine Spare Parts Only authorised electricians should carry out repairs...

Страница 21: ...OVER RIGHT 1 2 W000189 4299500 W000189 COVER LEFT 1 3 W000374 4299510 W000188 FRONT PLATE 1 4 2071220 2071220 2071220 REAR GRILL 1 5 1028540 1028540 1028540 SHIELD PLATE 1 6 3146690 3146690 3146690 PR...

Страница 22: ...perating and maintenance instructions such as connection to incorrect faulty voltage supply including voltage surges outside equipment specs and incorrect gas pressure overloading Natural wear and tea...

Страница 23: ...the two MMA Manual metal arc welding Rectifier A power source developed to supply direct current DC for welding from an alternating AC mains power supply Short arc transfer Metal transfer in which fus...

Страница 24: ...rent company of which is The BOC Group plc The stripe symbol and the word BOC are a registered trademark of The BOC Group plc and used under licence by BOC Limited BOCIndustrial is a trademark of BOCL...

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