BOC Inverweld 110VRD Скачать руководство пользователя страница 16

6.1 BOC Inverweld 110 VRD and 140 VRD Operation

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General
The new BOC Inverweld 110 VRD and 140 
VRD welding machines are fitted with an 
internal VRD (Voltage reducing device) circuit 
fulfilling AS 1674.2 safety requirements for VRD 
operation. 

The no-load voltage is required to be reduced 
to 35V DC (peak) or less within 300ms time 
after the weld when the load resistance 
exceeds 20ohms. The BOC Inverweld with 
VRD fitted does this and more. The Inverweld 
VRD automatically reduces the no-load voltage 
to below 31volts in 100ms when the external 
welding circuit resistance is 20ohms. 

The green LED-light on the front panel indicates 
that the VRD is active and the unit is in the safe 
mode. If the light is on the no-load voltage is 
safe. During welding the green light may flicker, 
which is normal. 

Actual operation

The Inverweld  VRD is designed as an integral 
part of the unit and therefore the performance 
of the Inverweld is not compromised by the 
VRD functionality. 
The VRD function is fully automatic and should 
the green light not be on or flash in the on-load 
state (i.e. when the power is on you are not 
welding) please contact your nearest BOC or 
BOC service technician.

Содержание Inverweld 110VRD

Страница 1: ...BOC INVERWELD 110VRD 140 140VRD P R O D U C T S T H AT P E R F O R M O P E R AT I N G M A N U A L...

Страница 2: ...to operate the machine By following these steps your BOC Inverweld machine will provide years of trouble free service Access to a wealth of experience and technical information accumulated over the y...

Страница 3: ...2 Modes of Operation 9 3 3 Electrode Types and Preparation 10 3 4 Consumables 11 3 5 Control of the Process 11 3 6 Features of the Process 12 3 7 Application of GTAW 12 3 8 Technique 12 4 Shielding Ga...

Страница 4: ...n accordance with Australian Standards The operator should be trained to work in a manner that minimises the exposure 1 1 Personal Protection Respiratory Confined space welding should be carried out w...

Страница 5: ...s at all times Cylinders must be at a safe distance away from sparks or from any other heat source Keep head and face away from the cylinder valve when opening Read and follow instructions on compress...

Страница 6: ...n earth moving equipment 2 1 Fundamental Equipment Requirements The basic arrangement of the MMA welding system is shown in figure 2 and consists of a welding power source electrode holder welding cab...

Страница 7: ...ecks In addition the process is intermittent as the electrode must be changed at regular intervals placing a natural limit on the productivity of the process 2 4Applications of MMAWelding The process...

Страница 8: ...to those of the rutile types described above but the mechanical properties of the weld metal are superior These electrodes are used on ferritic steels when resistance to hot and cold cracking is requ...

Страница 9: ...reduce size and protect the operator Equipment set up Install the welding machine as near as possible to the mains power to keep the primary power cable short The primary power cable carries dangerou...

Страница 10: ...s of lanthanum yttrium or cerium particularly in automatic or orbital TIG welding where consistency of operation is important Traditionally thoriated electrodes have tended to be used for DC operation...

Страница 11: ...weld pool either manually or by a wire feed mechanism A filler is added in the form of a rod introduced into the leading edge of the weld pool either manually or by a wire feed mechanism 3 5 Control...

Страница 12: ...industries as well as in the fabrication of chemical process plant pipework brewery and food processing vessels Notes 1 The process is also known by several other names i e Argonarc and Heliarc the o...

Страница 13: ...r the tungsten as it will turn to a blue colour oxide if shielding is removed prior to cooling 4 1 General Instructions for Pressure Regulators Before mounting the regulator 1 Step aside and open the...

Страница 14: ...V to 140A 25 6V 10A 20 5V to 140A 25 6V Electrode diameter mm 1 5 to 2 5 1 5 to 3 5 1 5 to 3 5 Voltage step capacity Stepless Open circuit no load voltage 31V 90V 31V Power factor 0 60 110A 24 4V 0 60...

Страница 15: ...3 Overload protection indicator 4 Welding current regulator 5 Main power switch and signal light 6 Carry strap 7 Selector switch for welding process 8 Machine body 9 Workclamp and cable 10 Electrode h...

Страница 16: ...load voltage to below 31volts in 100ms when the external welding circuit resistance is 20ohms The green LED light on the front panel indicates that theVRD is active and the unit is in the safe mode If...

Страница 17: ...of the machine and its consumables 7 0 Power Source Check electrical connections of unit at least twice a year Clean oxidised connections and tighten Inner parts of machine should cleaned with a vacu...

Страница 18: ...agram 3 2 8 3 8 0 8 8 2 4 X o X o o o 4 8 8 8 8 8 8 8 8 8 8 8 To o 9 24 n n 8 8 8 8 n n 8 8 8 8 8 8 8 8 o o X o X o 8 8 8 8 8 8 o o 8 8 0 Only authorised electricians should carry out repairs 8 0 Diag...

Страница 19: ...19 Only authorised electricians should carry out repairs 8 1 Diagram C Inverweld 110VRD 140VRD...

Страница 20: ...2 3 3 8 4 9 0 Diagram D Machine Spare Parts 20 9 Machine Spare Parts Only authorised electricians should carry out repairs...

Страница 21: ...OVER RIGHT 1 2 W000189 4299500 W000189 COVER LEFT 1 3 W000374 4299510 W000188 FRONT PLATE 1 4 2071220 2071220 2071220 REAR GRILL 1 5 1028540 1028540 1028540 SHIELD PLATE 1 6 3146690 3146690 3146690 PR...

Страница 22: ...perating and maintenance instructions such as connection to incorrect faulty voltage supply including voltage surges outside equipment specs and incorrect gas pressure overloading Natural wear and tea...

Страница 23: ...the two MMA Manual metal arc welding Rectifier A power source developed to supply direct current DC for welding from an alternating AC mains power supply Short arc transfer Metal transfer in which fus...

Страница 24: ...rent company of which is The BOC Group plc The stripe symbol and the word BOC are a registered trademark of The BOC Group plc and used under licence by BOC Limited BOCIndustrial is a trademark of BOCL...

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