BMW E46 Convertible 2000 Скачать руководство пользователя

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E46iCCVM/ST039/3/21/00

BODY
Convertible Top

Model:

E46 Convertible

Production Date:

01/00

Objectives of the Module:

After completing this module, you should be able to:

• Describe the lowering and raising sequence of the Convertible soft top in details.

• Name all the sensors and their functions that are used to open or close the soft top.

• Describe the information that is exchanged between the CVM ll and the GM V.

• Identify and describe electro-hydraulic components used in the Convertible top.

• Describe the information that is exchanged between the CVM II and the GM V.

• Describe the operation of the Storage Compartment Cover Lock Motor.

• Identify all the hall sensors, angle hall sensors and micro-switches used in the soft top.

• Explain all of the pre-conditions for Convertible soft top operation.

• Describe the wiring of the Hard Top Locks on the left and right.

• Diagnosis a Faulted CVM System.

• Describe the locking / unlocking procedure for the manual soft top.

Содержание E46 Convertible 2000

Страница 1: ...c Solenoids 9 Storage Cover Motor 10 Windshield Frame Lock Assembly 11 Top Switch 12 Hall Sensors 13 Angle Hall Sensors 19 Compartment Floor Micro Switch 20 I P O 22 System Operation 23 Emergency Oper...

Страница 2: ...ed between the CVM ll and the GM V Identify and describe electro hydraulic components used in the Convertible top Describe the information that is exchanged between the CVM II and the GM V Describe th...

Страница 3: ...ion when lowering or raising the soft top Convertible top features Electro hydraulic operation Comfort opening using FZV key or door lock cylinder Comfort closing using only the door lock cylinder No...

Страница 4: ...as on the E36iC The convertible top consists of three layers T Th he e o ou ut te er r lla ay ye er r is fabric with a non replaceable glass rear window A A m miid dd dlle e fleece lliin ne er r is i...

Страница 5: ...mplete top operation The CVM II communicates with the GM over the K Bus for opera tion of the top storage cover and windows Operation of the hydraulic cylinders is controlled via final stages and sole...

Страница 6: ...emperature sensor on the hydraulic unit will signal the top module to cease operation if the fluid temperature exceeds 950 C Any function started will be completed before the sys tem is switched off I...

Страница 7: ...f the cover Cylinder Removed Cylinder Installed Tension Bow Two hydraulic cylinders are positioned on the left and right sides of the tension bow on the top frame linkage for raising and lowering the...

Страница 8: ...r is used to detect the posi tioning of the main top linkage The hydraulic lines for the right side main pillar cylinder are routed under the top fabric along the tension bow Two gas filled piston str...

Страница 9: ...when the key is switched off The drain solenoid also holds sys tem pressure when the top switch is released during operation Three hydraulic solenoids are mounted on the valve block on the left side o...

Страница 10: ...position of the storage cover During the soft top operation when the tension bow is raised or when the top is in the stor age compartment the CVM signals the GM over the K Bus to unlock the storage c...

Страница 11: ...redesigned for smoother operation however they still are responsible for unlocking the top from the windshield and raising the front of the top past the tension point Flexible drive shafts are used a...

Страница 12: ...pro vide a ground input signal to the CVM for top operation Two LEDs are positioned in the center of the switch The top LED will flash whenever the top is in operation and not locked to the windshield...

Страница 13: ...ng during operation Hall sensors Cowl Lock hall sensor Tension Point hall sensor Two Storage Compartment Cover Locks hall sensors Storage Compartment Cover hall sensor Storage Compartment Cover Motor...

Страница 14: ...frame raised past the ten sion point input As the slide assembly on the worm gear moves it covers and uncovers the hall sensors to cause the high low switching to take place The cowl switch input prov...

Страница 15: ...eive power and ground from the CVM Each switch input provides a high signal when the cover is unlocked and the cover is raised by the hydraulic cylinders far enough to clear the latches When the stora...

Страница 16: ...h signal input when the storage cover is fully open The CVM uses the signal from the switch for top cover positioning and switching operation during soft top lowering and raising The CVM uses this inp...

Страница 17: ...neral module and provides a high signal input when the motor has unlocked or locked the storage cover The GM uses this input to switch the unlock motor OFF Additionally the GM will electrical ly lock...

Страница 18: ...m the CVM and provides a high signal input when the hard top is installed on the vehicle The connector on the top of the lock is used as the power and ground sup ply for the rear window defroster of t...

Страница 19: ...receives power 5 volts and ground from the CVM It provides a linear voltage signal input from approximately 0 5 to 3 5 volts as the tension bow moves from a vertical to horizontal position The CVM us...

Страница 20: ...cylinder The angle sensor receives power 5 volts and ground from the CVM It provides a linear voltage signal input from approximately 0 5 to 3 5 volts as the top frame is lowered into and raised out...

Страница 21: ...nstalled on the hinge of the compartment floor on the right side It provides a high low input signal to the CVM based on the posi tion of the compartment floor When the floor is in the raised position...

Страница 22: ...22 E46iCCVM ST039 3 21 00 CVM I P O ART E46ICEHYDD EPS...

Страница 23: ...aised No hard top installed with top lowered In addition there must be no faults present at any of the switch inputs or outputs Top Lowering Sequence Top Switch Pressed Open CVM activates the top lock...

Страница 24: ...cover unlocked signal from motor hall sensor storage cover lock motor is switched off CVM receives status of cover lock from GM over K bus switches storage cover sole noid Storage cover raised to its...

Страница 25: ...motor hall sensor CVM switches off hydraulics and LED signal from cover lock motor hall sensor Top Raising Sequence Top Switch Pressed Closed Windows are lowered if closed CVM to GM Storage compartme...

Страница 26: ...The main pillar solenoid is switched to drain to lower the top frame into the storage compartment The solenoid is switched to pressure to raise the top frame out of the storage compartment The greate...

Страница 27: ...27 E46iCCVM ST039 3 21 00 Hydraulic System Operation ART E46ICCVM EPS ART E46IC E HYD EPS...

Страница 28: ...ng the seat uphol stery below the ski bag Pressing the button on the motor assembly will release the motor from the gear linkage The linkage assembly can then be turned through the access hole in the...

Страница 29: ...ut of the storage compartment The signal from the main pillar angle sensor indicates that the top is fully lowered in the storage compartment Safety in the Intermediate Positions All movements of the...

Страница 30: ...the location and type of fault it may be possible to raise or lower the top fully by pressing the switch in the opposite direction from which the fault occurred If the top switch is held 20 seconds af...

Страница 31: ...y consists of the following components General Module Switch assembly Storage Cover Motor assembly with hall sensor and bowden cables Two Storage Cover Locks with a hall sensor Variable Top Storage Co...

Страница 32: ...Micro Switch KL30 Trunk Lock Hall Sensor Storage Cover Hall Sensor Cover MTR Storage Lock Motor KL 5 8 G Top Switch KL30 GM V M Ma an nu ua all T To op p S St to or ra ag ge e C Co ov ve er r O Op pe...

Страница 33: ...inum with a finished fabric upholstery on the inside Roof rack mounting points are integrated into the top on the left and right sides The hard top attaches to the vehicle at four places Two hard top...

Страница 34: ...connector on the left side contains two separate strips one for power supply to the rear defogger and the other for power supply to the interior lights The connector on the right side contains two sep...

Страница 35: ...oved prior to removing the top assembly The hard top lock post and storage cover locks must be removed from the top frame assembly The cover locks are connected to the unlock motor through a bowden ca...

Страница 36: ...e before removing the top assem bly There are three connectors on each side of the top assembly in front of the top stor age compartment The main wiring harness 18 Pin ELO from the CVM to the top fram...

Страница 37: ...brackets the brackets have elon gated holes for adjustment of the cover to the body The height of the rear of the storage compartment cover is adjusted at the mounting brack ets for the hydraulic cyl...

Страница 38: ...unted through elongated holes for alignment of the brackets to the cover latches The front of the storage compartment cover s height is adjusted by adjusting the bowden cable length at the storage cov...

Страница 39: ...olled by which module 4 Which hall sensors control the flashing of the LED in the top switch 5 What happens to the soft top frame if the ignition is switched off during its operation 6 Describe the em...

Страница 40: ...odule After completing this module you should be able to Identify all components of the Roll Over Protection System Describe the operation of the Clinometer sensor to deploy the Roll Over bars Describ...

Страница 41: ...reinforcing tube integrated in the windshield frame RPS ensures that all the rear passengers are provided with necessary head clearance should th e car roll over The system is similar to the roll ove...

Страница 42: ...racted they are covered by the rear head rest which incorporate a flap at the back that will open when the roll bars deploy A new resetting procedure is incorporated to retract the bar after deploymen...

Страница 43: ...M ST039 3 21 00 Roll Over Bar Cassettes A newly designed solenoid mounted in the bottom of the cassette holds the bars in the retracted position until triggered by the roll over sensor for deployment...

Страница 44: ...capacitors are also installed for roll bar deployment in the event of a power failure with the system during an a crash The sensor is connected to the diagnostic link for troubleshooting purposes The...

Страница 45: ...is of the vehicle The third float is posi tioned at an angle of 72 degrees to the longitudinal axis LED transmitters and phototran sistor receivers are positioned to read the air bubble float as it mo...

Страница 46: ...ot have enough tension to overcome the weight of the magnet and gravity However if the vehicle becomes airborne and weightlessness occurs the spring will force the magnet up and the reed contact will...

Страница 47: ...nsor are checked including the output stages for roll bar triggering If a fault is detected the warning lamp in the cluster is illuminated and the fault is stored in the mem ory of the convertible top...

Страница 48: ...ensor in the RPS system ___________________________________________________ ___________________________________________________ ___________________________________________________ ____________________...

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