Blue-White FLEXFLO A3 Series Скачать руководство пользователя страница 63

® 

 

FLEXFLO A3

Page 62

°C

 

        Celsius

°F 

 

        Fahrenheit 

AC

 

        Alternating current

bar

 

        Unit of pressure

CIP

 

        Clean-in-place

cm

 

        Centimeters 

COD

 

        Cash on Delivery 

D

 

        Depth

DC

 

        Direct current

EEE

 

        Electrical and electronic equipment

EP

 

        Ethylene propylene

ETL

 

        Electrical Testing Labs/Intertek

EU

 

        European Union

FDA

 

        Food and Drug Administration 

FKM

 

        Fluoroelastomer

FVS

 

        Flow Verification Sensor

GF

 

       Glass fiber

GPD

 

       Gallons per day

GPH

 

       Gallons per hour

H

 

       Height

Hz

 

       Hertz

ID

 

       Inside diameter

IO 

 

       Input/Output

Kg

 

       Kilogram

lb.

 

       Pound

LLDPE

 

       Linear low-density polyethylene

LPH

 

       Liters per hour

mA

 

       Milliampere

min

 

       Minute

mL

 

       Milliliters 

MSDS

 

       Material Safety Data Sheet

N.C. 

 

       Normally Close

N.O.

 

       Normally Open

NPT

 

       National Pipe Thread 

NSF 

       National Sanitation Foundation 

OD

 

       Outside diameter

P.N. 

 

       Part Number

PBT

 

       Polybutylene Terephthalate

PE

 

       Polyethylene

PSI

 

       Pounds per Square Inch

PVC

 

       Polyvinyl chloride

PVDF

 

       Polyvinylidene fluoride

RCD

 

       Residual-current device

Rev.

 

       Revision 

RMA 

       Return Material Authorization

RPM

 

       Revolutions per minute

SIP

 

       Steam-in-place

SS

 

       Solid state

TFD+ 

 

       Enhanced Tube Failure Detection 

TFE/P

 

       Tetrafluoroethylene propylene

UL

 

       Underwriters Laboratories

US

 

       United States

V

 

       Volt

W

 

       Watt 

W

 

       Width

WEEE

 

       Waste Electrical and Electronic Equipment 

APPENDIX A: ACRONYMS

Page 63

® 

 

FLEXFLO A3

NOTE:

 *Dual Tube

FLEXFLO

®

 Model Number

A3

FLEXFLO

®

 A3 Peristaltic Metering Pump

Power Cord (operating voltage requirement 96VAC to 264VAC)

4

115V / 60HZ, power cord NEMA 5/15 plug (US)

5

230V / 60HZ, power cord NEMA 6/15 plug (US)

6

220V / 50HZ, power cord CEE 7/VII plug (EU)

8

240V / 50HZ, power cord AS 3112 plug (AU/New Zealand)

9

230V / 50HZ, power cord BS 1363 plug (UK)

X

No Power Cord

Inlet/Outlet Connection Size, Connection Type, Connection Material

S

3/8” OD x 1/4” ID Tube Compression Fitting, Natural PVDF (Kynar)

M

1/2” Male NPT Fitting, Natural PVDF (Kynar)

B

1/2” ID Tubing Barb Fitting, Natural PVDF (Kynar), available for ND, NKL, NEE, NGG, and G2G

C

1/2”–3/4” Tri-clamp connections, Natural PVDF (Kynar), available for ND, NKL, NEE, NGG, and G2G only

Q

Quick Disconnect, Natural PVDF (Kynar): ND, NKL, NEE, NGG, and G2G only. (Valves sold separately)

MB

1/2” Male BSPT Fitting, Natural PVDF (Kynar)

Pump Tube Material, Pump Tube Size

ND

Flex-A-Prene

®

 .075 ID | .001–2.1 GPH | 125 PSI 

GE

Flex-A-Thane

®

 .125 ID | .002–4.60 GPH | 65 PSI

NEE*

Flex-A-Prene

®

 .093 ID | .002–4.76 GPH | 110 PSI

GG

Flex-A-Thane

®

 .187 ID | .004–10.1 GPH | 65 PSI

NGG*

Flex-A-Prene

®

 .187 ID | .007–19.02 GPH | 110 PSI

GH

Flex-A-Thane

®

 .312 ID | .010–24.9 GPH | 65 PSI

NJ

Flex-A-Prene

®

 .312 ID | .010–25.3 GPH | 125 PSI

GK

Flex-A-Thane

®

 .375 ID | .011–28.5 GPH | 65 PSI

NK

Flex-A-Prene

®

 .375 ID | .013–33.3 GPH | 125 PSI

G2G*

Flex-A-Thane

®

 .187 ID | .007–18.23 GPH | 65 PSI

NKL

Flex-A-Prene

®

 .375 ID | .013–33.3 GPH | 30 PSI                                

TH

Flex-A-Chem

®

 .250 ID | .006–15.06 GPH | 50 PSI

NHL

Flex-A-Prene

®

 .250 ID |   .006–17.39 GPH | 125 PSI                      

TK

Flex-A-Chem

®

 .375 ID | .011–28.5 GPH | 50 PSI

Options 

(leave this blank for standard model with left facing head)

1

TI40-6V Threadless injection check valve, replaces A-014NK-6A threaded check valve

2

C340A Foot valve, replaces standard C-342 inlet strainer (no check valve)

R

Right facing pump head, input / output (Left facing fluid input / output is standard)

D

Down facing pump head, input / output (Left facing fluid input / output is standard)

E

EP O-Rings

A3

S

V

2

4

-

S

ND

1

Sample Model Number

Содержание FLEXFLO A3 Series

Страница 1: ...Peristaltic Metering Pump Series A3...

Страница 2: ...9 0 Output Setup 30 9 1 Frequency Output 30 9 2 Relay Contact Output 31 9 3 4 20mA Output 32 10 0 Industrial Protocols 33 10 1 Control and Status Mapping for Profibus and EtherNet IP 33 10 2 Control...

Страница 3: ...Page 3 FLEXFLO A3 READ THE ENTIRE OPERATING MANUAL PRIOR TO INSTALLATION AND USE 1 714 893 8529 sales blue white com customerservice blue white com 5300 Business Drive Huntington Beach CA 92649...

Страница 4: ...order Please Note Your new pump has been pressure tested at the factory with clean water before shipping You may notice trace amounts of clean water in the pre installed tube assembly This is part of...

Страница 5: ...every A3 peristaltic metering pump Page 5 FLEXFLO A3 1 0 Introduction A3 Peristaltic Pump USB Flash Drive With Instruction Manual Standard Mounting Brackets Spare Tubing Tube Installation Tool Injecti...

Страница 6: ...240VAC 50Hz 1ph 1 0 Amp Maximum 230VAC 50Hz 1ph 1 0 Amp Maximum Power Cord Options 115V60Hz NEMA 5 15 USA 230V60Hz NEMA 6 15 USA 220V50Hz CEE 7 VII EU 240V50Hz AS 3112 Australia New Zealand 230V50Hz B...

Страница 7: ...ft Tube Material 2 0 Engineering Specifications Page 7 FLEXFLO A3 Flow Rate ml min Flow Rate ml min 0 200 400 600 800 1000 1200 1400 0 30 60 90 125 Motor RPM output of 1 700 cP fluid vs motor rpm 0 50...

Страница 8: ...3 1 Non Wetted Components 3 2 Wetted Components Page 8 FLEXFLO A3 3 0 Materials of Construction...

Страница 9: ...ter and hose directed water and that will be undamaged by external formation of ice on enclosure IP66 No ingress of dust complete protection against contact Water projected in powerful jets against en...

Страница 10: ...e to the pump tube in the event that the discharge line becomes blocked NOTE The does not require back pressure Keep the discharge pressure as low as possible to maximize pump the tube life All diagra...

Страница 11: ...curely mounted to most any surface floor shelf or skid Brackets lift the pump up 4 1 2 inches 11 43 cm for easy pump access in hard to reach areas Extended Brackets Front View Bottom View Mounting Hol...

Страница 12: ...lied with a ground wire conductor and a grounding type attach ment plug power cord To reduce risk of electric shock be certain that power cord is con nected only to a properly grounded grounding type...

Страница 13: ...1 OPEN CIRCUIT IMPEDANCE MUST BE GREATER THAN 50K OHM OUTPUT 4 20 mA POSITIVE 1 2 NEGATIVE P4 P1 P2 P3 P5 OUTPUT 1 4 20mA RECEIVER 600 OHM LOAD MAX DIGITAL PULSE RECEIVER CIRCUIT 1 5K OHM EXTERNAL SOU...

Страница 14: ...tor 1 of 2 Tube Info Blue White Icon Home Screen Start Stop Tube Info Blue White Icon Pump Status Chemical Name App Drawer Run Status Settings Tube Calibration System Time Pump Name Run Mode Run Time...

Страница 15: ...ut Connector 2 M12 Input Connector 1 M12 Output Connector 4 M12 Output Connector 3 M12 Output Connector 2 M12 Output Connector 1 6 4 IO Connection USB C Power Supply ON OFF M12 Profibus Ethernet Pump...

Страница 16: ...C Ground 0 VDC P4 P1 P2 P5 M12 Input Connector 2 PIN Function Specifications Reference P1 Dry Contact N O Dry Contact Closure Open Stop Gnd Run P2 4 20mA In 120 Impedance Loop Ref to Ground P3 4 20mA...

Страница 17: ...Contact 8 Amp Max 30VDC 1 Amp 125 VAC P5 Ground Relay Out COM Contact M12 Pro bus Connector PIN Function Specifications Reference P1 VP 5V supply for terminating resisters P2 RxD TxD N Data line minus...

Страница 18: ...a rocker switch to power ON OFF the pump Ensure that the power cord is securely plugged into the corresponding power source before powering on the pump I is pressed to turn on the pump O is pressed to...

Страница 19: ...re your A3 pump Refer to section 11 of this manual to change any of these options after you have finished the initial configuration Welcome Screen Configuration 1 Local Language 2 Set Time Local Date...

Страница 20: ...speed by selecting Increase or Decrease 8 1 Manual Speed Adjust This input mode allows the user to set a specific speed and the pump will run at that speed until stopped There are up and down arrows...

Страница 21: ...to set a range of mA input signals to a given motor speed flow rate or rpm Used to remotely control the pump with an incoming 4 20mA signal Four points on the slope must be defined 1 a low mA value 2...

Страница 22: ...to remotely control the pump with an incoming high speed frequency signal Four points on the slope must be defined 1 a low Hz value 2 an output rate at the low Hz value 3 a high Hz value 4 an output r...

Страница 23: ...Used to remotely control the pump with an incoming pulse signal Default settings Pulse Count Trigger 1 Pump On Time 2 5 seconds Amount Per Trigger Fluid supplied per trigger To Enable Pulse Input 1 O...

Страница 24: ...rted by the remote contact the display background will turn green IMPORTANT If the Remote Start Stop Input is enabled the pump will display STANDBY if the pump has been stopped by the Remote Start Sto...

Страница 25: ...e is used to monitor the pump fluid input If the pump does not dispense fluid when pump head rotor is turning the pump will go into an alarm mode and stop FVS requires a sensor that is connected to th...

Страница 26: ...otor speed for sixty seconds 5 Pump will remain in Prime Input 8 7 Prime This mode allows the user to prime the pump at 100 motor speed for sixty seconds After the prime is complete the pump will rema...

Страница 27: ...000 000 seconds 6 Set Cycle Time 1 1 000 000 seconds 7 Confirm by pressing Save 8 8 Manual Cycle Adjust This input mode allows the user to run the pump at a set motor speed Pump Speed for a set amount...

Страница 28: ...p Drawer 2 Select Dispensing 3 Select Settings to configure Dispensing settings 4 Set Amount Per Dispense in mililiters 5 Set Motor Speed 0 04 100 6 Dispense Run Time will be displayed Confirm by pres...

Страница 29: ...alarms to relay contact closures One value to be defined 1 Relay Output Selection Contact energizes when Pump Run Stop Motor turning roller assembly is rotating Monitor Run Fail Motor fails to respond...

Страница 30: ...s in sync proportionally data logging systems and other external devices for plant automation Four points on the slope must be defined 1 a low Hz value 2 an output rate at the low Hz value 3 a high Hz...

Страница 31: ...20mA This feature can be used to control other pumps in sync proportionally data logging systems and other external devices for plant automation Four points on the slope must be defined 1 a low mA va...

Страница 32: ...otating Monitor Input Incoming analog or digital signal is not received or out of range Monitor Output Outgoing analog or digital signal not transmitted or out of range Monitor Run Fail Motor fails to...

Страница 33: ...Page 33 FLEXFLO A3 10 0 Industrial Protocols 10 1 Control and Status Mapping for Profibus and Ethernet IP...

Страница 34: ...rime Status 0 Deactivated 1 Activated 0001 Cover Status 0 Cover Attached 1 Cover Detached 0002 Motor Direction 0 Clockwise 1 Counter clockwise 0003 TFD status 0 No TFD alarm 1 TFD alarm 0004 FVS statu...

Страница 35: ...dustrial Protocols 3 Select EtherNet IP 4 Pump will go to home screen 5 Select Settings to input IP Address Subnet Mask Gateway Always on 6 Confirm by pressing Save 10 3 EtherNet IP This is used to co...

Страница 36: ...will go to home screen 5 Select Settings to input IP Address Subnet Mask Gateway Always on 6 Confirm by pressing Save 10 4 Modbus TCP IP This is used to configure the Modbus TCP IP Three values to be...

Страница 37: ...elect Industrial Protocols 3 Select Profibus 4 Pump will go to home screen 5 Select Settings to input IP Address Subnet Mask Gateway 6 Confirm by pressing Save 10 5 Profibus This is used to configure...

Страница 38: ...p including Tube type Tube installation date Tube run time Current maximum tube flow rate To View The Tube Info 1 Tap on the Tube Info text in the top portion of the screen 2 Tube info will be display...

Страница 39: ...librate the pump s indicated flow rate to the system To Calibrate Your Tube 1 On the home screen select the Calibration Icon 2 Enter values Pump Speed Speed Run Time seconds 3 Select Start to begin 4...

Страница 40: ...p Drawer 2 Open Settings 3 Open System 4 Select Pump Name 5 Enter desired Pump Name 6 Confirm by pressing OK 12 1 Pump Name This is to change the name of the pump that is displayed on the home screen...

Страница 41: ...Volume 1 Open the App Drawer 2 Open Settings 3 Open System 4 Select Unit of Volume 5 Select desired Units of Volume Milliliters Ounces Liters Gallons 6 Confirm by pressing OK 12 2 Unit of Volume This...

Страница 42: ...ings 3 Open System 4 Select Unit of Time 5 Select Desired Time Minutes mL ounces only Hours Days Gallons only 6 Confirm by pressing OK 12 3 Unit of Time This will change the Unit of Time that is displ...

Страница 43: ...a Chemical Name 1 Open the App Drawer 2 Open Settings 3 Open System 4 Select Chemical Name 5 Enter desired Chemical Name 6 Confirm by pressing OK 12 4 Chemical Name This is used to change the Chemical...

Страница 44: ...2 Open Settings 3 Open System 4 Select Locale 5 Select Desired Language English Deutch Espa ol Fran ais Portugues 6 Confirm by pressing OK 12 5 Set Language This setting is used to change the system...

Страница 45: ...the tube Important Changing the rotational direction of the pump reverses the inlet outlet sides IMPORTANT Swap sides of the suction inlet and discharge outlet tubing piping There is no need to remove...

Страница 46: ...to change the local time that is displayed To Input The System Time 1 Select the Time in the upper right hand corner 2 Select Desired Hour 3 Select Desired Minute 4 Select AM or PM 5 Confirm by pressi...

Страница 47: ...User Passcode and create new a six digit code 6 Confirm by pressing Save 12 8 Passcode This setting is used to enable disable the passcode adjust the passcode time out and set or change the User Passc...

Страница 48: ...Confirm by pressing Continue 6 Pump will Reboot and run through the initial setup process 12 9 Factory Reset This setting is used to factory reset the pump This will erase all of the configurations a...

Страница 49: ...ion to be displayed Pump Name Chemical Name Firmware Version System Build Manufactured Data Time Serial Number Model I O Port Firmware Version Motor Firmware Version Industrial Protocol Firmware Versi...

Страница 50: ...www blue white com resources To Update The System Firmware 1 Plug pump into a computer via USB and open Blue Central program 2 Select firmware tab and select Start Upgrade 3 The firmware upgrade box...

Страница 51: ...s of severe chemical attack If this occurs immediately remove chemical from pump Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable ma...

Страница 52: ...g pull out the old Tube Assembly TIP Let the pump do the work for you Just guide the tubing out between the two rollers located on the Rotor Press the STOP button at any time to stop the pump Pull out...

Страница 53: ...er through the pump and suction discharge line to remove chemical Always wear protective clothing face shield safety glasses and gloves when working on or near your metering pump Additional precaution...

Страница 54: ...n condensation etc or sili cone oil roller and tubing lubricant If a TFD alarm occurs the pump will stop and the screen will turn red with TFD Chemical from tube failure If TFD alarm occurs 1 Remove t...

Страница 55: ...Page 55 FLEXFLO A3 PAGE INTENTIONALLY LEFT BLANK...

Страница 56: ...bing C 330 6 2 Quick Disconnect Fittings only available for Q tubes 7 Quick Disconnect Fittings 1 50 M NPT FKM KIT QMV 50 M NPT EP KIT QME 50 Barb FKM KIT QBV 50 Barb EP KIT QBE Miscellaneous Parts So...

Страница 57: ...lex A Thane 187 ID TK Flex A Chem 375 ID A3 S ND T Sample Model Number Tube Material Size Feed Rate Max Speed Max Pressure Max Temperature GPH LPH mL Min RPM PSI bar F C Flex A Thane Tube GE Up to 4 6...

Страница 58: ...separately KIT M12 Kit contains Two M12 cables CABLE UAC Kit contains One 3 USB A to USB C cable CABLE UAC USB A C CABLE KIT M12 TWO M12 CABLES KIT M12 WIRING INSTRUCTIONS DIAGRAM PIN WIRE COLOR PIN...

Страница 59: ...FLEXFLO A3 16 0 Accessories KIT MVM Kit contains One Tube Install Tool One Foot Strainer One injection valve C 342 6 One Tube Strainer 1 4 ID KIT MTVS Kit contains 10ft Suction Tube 10ft Discharge Tub...

Страница 60: ...FLEXFLO A3 Page 60 PAGE INTENTIONALLY LEFT BLANK...

Страница 61: ...duct warranty and provides the user with important safety information Purchasers installers and operators of Blue White products should take the time to inform themselves about the safe operation of t...

Страница 62: ...ensity polyethylene LPH Liters per hour mA Milliampere min Minute mL Milliliters MSDS Material Safety Data Sheet N C Normally Close N O Normally Open NPT National Pipe Thread NSF National Sanitation F...

Страница 63: ...aterial Pump Tube Size ND Flex A Prene 075 ID 001 2 1 GPH 125 PSI GE Flex A Thane 125 ID 002 4 60 GPH 65 PSI NEE Flex A Prene 093 ID 002 4 76 GPH 110 PSI GG Flex A Thane 187 ID 004 10 1 GPH 65 PSI NGG...

Страница 64: ...minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances The WEEE marking applies only to countries within the European Union EU and Norwa...

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