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STRONGARM™ HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS

 TOUCH CONTROL—OWNER’S MANUAL

ISSUE DATE: MAY 23, 2017 REV.6 (PART # 038-844E)

2.4  OWNER’S RESPONSIBILITY

1.  The owner should recognize the inherent danger of the 

interface between the dock and the freight carrier. The owner 
should, therefore, train and instruct operators in the safe use 
of the dock equipment and accessories in accordance with the 
manufacturer’s recommendations.

2.  The owner should thoroughly familiarize themselves with 

the following procedures and specifications, and request 
immediate replacement of all manufacturer-supplied 
documents that are missing, damaged, or otherwise illegible.

 

•  Installation instructions 
•  Operating instructions 
•  Planned maintenance procedures 
•  Inspections procedures 
•  Replacement parts lists

 

Upon receipt of any newly purchased dock equipment, the 
owner shall verify the presence of owner’s manuals, operating 
placards, and any other documentation necessary for 
training dock personnel how to use the equipment safely and 
effectively.

3.  Manufacturer’s recommended periodic maintenance and 

inspection procedures shall be followed, and written records 
of the performance of these procedures should be kept as per 
warranty guidelines.

4.  Dock equipment that is structurally damaged, experiencing 

performance irregularities, or has been potentially 
compromised (i.e. sudden loss of support due to premature 
truck departure) shall be removed from service until a trained 
and authorized manufacturer’s representative can conduct an 
inspection and perform any necessary repairs.

5.  As with any piece of machinery, dock equipment requires 

routine maintenance, lubrication, and adjustments. Your 
local Blue Giant

®

 representative offers owners the option 

of a Planned Maintenance Program (P.M.P.). As part of this 
service, your local Blue Giant

 

representative will do all routine 

maintenance, lubrication, and adjustments.

6. The owner shall ensure that all nameplates, caution/

instruction markings or labels are in place and legible, and 
that the appropriate operating/maintenance manuals are 
provided to authorized users. Replacement name plates, 
caution/instruction labels, and manuals containing operating 
and maintenance instructions are available through the 

 

Blue Giant Aftermarket Solutions Department. See Section 
10.0 "

Decal Identification and Location

" for more information. 

7.  Modifications or alterations of dock equipment shall be made 

only with written permission of the original manufacturer. These 
changes shall also satisfy all safety recommendations of the 
original equipment manufacturer for the particular application 
of the dock equipment.

8.  The owner or a trained and authorized representative shall 

verify that all freight carrier brakes have been applied and a 
vehicle restraint and/or wheel chocks properly engaged before 
cross-docking procedures such as loading and unloading 
begin.

9.  Unless specifically agreed to in writing by Blue Giant 

Equipment Corporation at the time of order (and prior to 
manufacture), all Blue Giant Dock equipment is sold as a 
complete offering, and must not be altered or added to in 
any manner (which includes configuration and function) 
without written permission from an authorized manufacturer’s  
representative. 

10. If, at the request of the owner, Blue Giant does not supply 

all or some of the dock equipment power unit and/or control 
panel components, the owner shall assume responsibility for 
any and all operational and safety issues associated with the 
resulting configuration.

 

Содержание STRONGARM HVR303

Страница 1: ...7 REV 6 PART 038 844E WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily...

Страница 2: ...G THE RESTRAINT ARM 12 8 0 ENGAGING THE OVERRIDE FEATURE 13 8 1 RELEASING THE OVERRIDE FEATURE 14 9 0 MAINTENANCE 15 9 1 PLANNED MAINTENANCE PROGRAM PMP 15 9 2 OPERATOR INSPECTION 15 9 3 ROUTINE SERVI...

Страница 3: ...nt with a continuing product improvement program specifications are subject to change without notice Please contact the manufacturer for latest information Some features illustrated may be optional in...

Страница 4: ...and accessories concurrent with its continuing product improvements and development program Specifications operating instructions and illustrations included in this manual are subject to change witho...

Страница 5: ...and adjustments Your local Blue Giant representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Blue Giant representative will do all routine ma...

Страница 6: ...ut procedures outlined in this manual Keep hands and feet away from operating space of the restraint apparatus CRUSH HAZARD DANGER 1 Do not ground welding equipment to any electrical components 2 Do n...

Страница 7: ...sonnel have been removed or safely repositioned The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source Blue Giant strongly recommends that onl...

Страница 8: ...forklift operator traffic lights operator menu screen and keypad for coded features 6 0 CONTROL PANEL OPERATION Select Escape Restraint ENGAGE Raise Lock Restraint Restraint RELEASE Lower Unlock Restr...

Страница 9: ...urther information the LCD screen will read Dock Leveler Restored and then Ready to Deploy Deck followed by Restraint Is Bypassed Once the deck is deployed and home sensor becomes inactive the control...

Страница 10: ...DE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Typical Image OUTSIDE TRAFFIC LIGHT STATUS INSIDE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Carriage raised Hook Released Leveler...

Страница 11: ...ON LIGHTS CONTROL PANEL INSIDE COMMUNICATION LIGHTS CONTROL PANEL OUTSIDE TRAFFIC LIGHT STATUS MENU DISPLAY SCREEN MENU DISPLAY SCREEN Disengaged retracted with trailer ICC in contact with restraint E...

Страница 12: ...COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN MENU DISPLAY SCREEN Leveler parked w dock interlock sensor Engaged with trailer ICC in contact with restraint 7 7 RELEASING THE RESTRAINT ARM Aft...

Страница 13: ...inspection confirms that the ICC bar is missing or too damaged to be secured bypass Step 1 in the instructions below and go directly to Step 2 which explains how to enter the Override Code 1 During E...

Страница 14: ...is deployed and the home lip sensor becomes inactive the control panel light will turn GREEN while flashing YELLOW This indicates that the vehicle restraint is not engaged 8 1 RELEASING THE OVERRIDE F...

Страница 15: ...planned maintenance program by offering trained service personnel with expertise in dock leveler maintenance requirements 9 2 OPERATOR DAILY INSPECTION The vehicle restraint should always be examined...

Страница 16: ...es for leaks and or damage c Check safety warning decals and replace if necessary c Verify complication free operation of the Blue Genius Control Panel c Verify complication free operation of the dock...

Страница 17: ...Roller Housing with Bearing 4 3 56 010332 Y Bearing Assembly with Hardware 2 4 026 H19 Limit Switch with Connector 2 5 1005470 Roller Chain Assembly 1 STANDARD OPERATIONAL COMPONENTS ITEM PART NO DESC...

Страница 18: ...AY 23 2017 REV 6 PART 038 844E 10 10 2 OPTIONAL SUPPORT COMPONENTS OPTIONAL SUPPORT COMPONENTS ITEM PART NO DESCRIPTION QTY REQ D 10 1005476 Gear Motor Assembly with Cable and Connector 1 11 028 206 P...

Страница 19: ...ury or death WARNING P N 038 048 2 Keep Hands and Feet away from operating space of the Restraint Arm CRUSH HAZARD 038 243E CAUTION STRONGARM HVR303 038 846E 19 STRONGARM HVR303 VEHICLE RESTRAINT WITH...

Страница 20: ...l Assembly English French 6 2 lb 2 81 kg BGG0H1115S Complete Control Assembly English Spanish 1 032 461 Exterior Traffic Light 1 3 lb 0 6 kg 1 038 225 E Exterior Driver Warning Sign 0 7 lb 0 32 kg F S...

Страница 21: ...28 41 21 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E 12 2 MECHANICAL ASSEMBLY 56 010200 NOTE PART NO DESCRIPTION 56 010...

Страница 22: ...Sq x 1 LG 18 5 011 863 Serrated Flange Hex Nut 7 16 14 19 1 013 036 External Retaining Ring ID 1 25 20 1 013 625 Spring Pin 1 4 x 1 1 2 Long 21 2 019 500 Nipple Straight Grease 1 4 ITEM QTY PART NO D...

Страница 23: ...1 1 1005476 Gearmotor with Cable and Connector 2 1 2000487 Gearmotor Bracket 3 1 023 049 Chain Sprocket 4 1 1005470 Roller Chain 5 4 012 228 Lockwasher Spring 7 16 6 4 010 170 Hex Head Cap Screw M10x2...

Страница 24: ...038 853EFS Warning Decal 11 1 026 615 1 Anti Static Poly Bag Wiring Diagram Enclosed Serial required for diagram 12 1 026 G402 Audible Speaker F3 1 026 237 1 Fuse 2 5A 250V Fast Acting 12 5 CONTROLS L...

Страница 25: ...Y PART 56 010968 ITEM QTY PART NO DESCRIPTION 1 1 025 G020 P Junction Box 4 x 4 2 1 025 172 Terminal Blocks 0 32 x 11 3 1 025 016 Fitting SR 50 625 3 4 4 1 025 173 PG9 Cable Gland 5 1 025 176 PG9 Meta...

Страница 26: ...using with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 038 225S Ties sequence of restraint to dock leveler operation Loading dock safety is improved with a...

Страница 27: ...foreign objects Restraint works but LED cover lights are not lit LCD display is working 1 Power source for lights is damaged Replace control board Exterior traffic lights are dim displaying incorrect...

Страница 28: ...e operator can now release the vehicle restraint Blue Genius WARNING followed by Restore Restraint and then Press SEL to Continue Message repeats 1 Apparatus is blocked in range sensor s in active ran...

Страница 29: ...BLE WHITE GREEN BLACK RED BLACK RED AUDIBLE ALARM WHITE GREEN RED BLACK DRAIN 24 COM GREEN WHITE BLACK RED DRAIN DRAIN Twist Insulate 03 04 01 02 A B 03 04 01 02 A B COM 24 07 08 05 06 OUTPUT 1 24 OUT...

Страница 30: ...30 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Страница 31: ...31 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Страница 32: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2017 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

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