Blue Giant STRONGARM HVR303 Скачать руководство пользователя страница 27

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STRONGARM™ HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS

 TOUCH CONTROL—OWNER’S MANUAL

ISSUE DATE: MAY 23, 2017 REV.6 (PART # 038-844E)

13.0  VEHICLE RESTRAINT TROUBLESHOOTING

PROBLEM

PROBLEM CAUSE

The restraint hook will not rise 

when the 

ENGAGE

 button is 

touch.

1.  Faulty wiring, connection or broken wire. Refer to electrical wiring diagram section 8.1.

2.  Power source problem. Check incoming voltage and compare to data nameplate voltage.
3.  Restraint apparatus is seized. Check for foreign objects such as broken wooden pallet 

splitters.

4.  Motor clutch is out of adjustment. Tighten to required specs.

5.  The controls are in bypass mode. Press RELEASE button and then ENGAGE button.
6.  Chain drive assembly is broken. Check for broken chain or missing keyways in either 

sprocket.

7.  Restraint option not chosen in menu.

8.  Drive motor is faulty.
9.  M1 and M2 reversed.

The restraint hook will not 

lower when the 

RELEASE

 

button is pushed.

1.  Faulty wiring or connections. Refer to electrical wiring diagram section 8.1.

2.  Hook was improperly engaged.
3.  Motor clutch is out of adjustment. Tighten to required specs.

4.  Chain drive assembly is broken. Check for broken chain or missing keyways in either 

sprocket.

5.  Restraint apparatus is blocked from coming down. Check for foreign objects.

Restraint works but LED cover 
lights are not lit. LCD display 
is working.

1.  Power source for lights is damaged. Replace control board.

Exterior traffic lights are dim, 
displaying incorrectly (wrong 
color) or malfunctioning  

(only one light works).

1.  Check wiring to lights. Ensure that the red outside light is connected to terminal # 12 on 

the control strip label 1 to 14 and that the green light is connected to terminal #13 and the 
COM of the lights are connected to terminal #14 of the Blue Genius™ control panel. 

2.  Lights COM wire is terminated in wrong terminal (other than #14).

The restraint is in the parked 

position and the inside light is 
green with flashing yellow.

1.  The restraint is in the bypass mode and the lip sensor is not active.

Restraint body is not in its 
home position.

1.  One or more extension springs have broken or come off their mounts.

2.  Foreign debris is jamming the body from retracting to the home position.
3.  Main channel weldment is damaged from misuse.

4.  Lag mounting bolt is obstructing carriage movement.

Hook moves in one direction 
only.

1.  Motor is not connected properly to terminal strip. Check wiring diagram section 8.1.

2.  Motor has an open winding. Replace motor.
3.  Bad contactor, replace power board. 

WARNING

Do not attempt to install, make repairs or adjustments. Only a trained and authorized service technician should perform the installation 

process. Contact your local dealer or distributor for assistance.

Содержание STRONGARM HVR303

Страница 1: ...7 REV 6 PART 038 844E WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily...

Страница 2: ...G THE RESTRAINT ARM 12 8 0 ENGAGING THE OVERRIDE FEATURE 13 8 1 RELEASING THE OVERRIDE FEATURE 14 9 0 MAINTENANCE 15 9 1 PLANNED MAINTENANCE PROGRAM PMP 15 9 2 OPERATOR INSPECTION 15 9 3 ROUTINE SERVI...

Страница 3: ...nt with a continuing product improvement program specifications are subject to change without notice Please contact the manufacturer for latest information Some features illustrated may be optional in...

Страница 4: ...and accessories concurrent with its continuing product improvements and development program Specifications operating instructions and illustrations included in this manual are subject to change witho...

Страница 5: ...and adjustments Your local Blue Giant representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Blue Giant representative will do all routine ma...

Страница 6: ...ut procedures outlined in this manual Keep hands and feet away from operating space of the restraint apparatus CRUSH HAZARD DANGER 1 Do not ground welding equipment to any electrical components 2 Do n...

Страница 7: ...sonnel have been removed or safely repositioned The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source Blue Giant strongly recommends that onl...

Страница 8: ...forklift operator traffic lights operator menu screen and keypad for coded features 6 0 CONTROL PANEL OPERATION Select Escape Restraint ENGAGE Raise Lock Restraint Restraint RELEASE Lower Unlock Restr...

Страница 9: ...urther information the LCD screen will read Dock Leveler Restored and then Ready to Deploy Deck followed by Restraint Is Bypassed Once the deck is deployed and home sensor becomes inactive the control...

Страница 10: ...DE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Typical Image OUTSIDE TRAFFIC LIGHT STATUS INSIDE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Carriage raised Hook Released Leveler...

Страница 11: ...ON LIGHTS CONTROL PANEL INSIDE COMMUNICATION LIGHTS CONTROL PANEL OUTSIDE TRAFFIC LIGHT STATUS MENU DISPLAY SCREEN MENU DISPLAY SCREEN Disengaged retracted with trailer ICC in contact with restraint E...

Страница 12: ...COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN MENU DISPLAY SCREEN Leveler parked w dock interlock sensor Engaged with trailer ICC in contact with restraint 7 7 RELEASING THE RESTRAINT ARM Aft...

Страница 13: ...inspection confirms that the ICC bar is missing or too damaged to be secured bypass Step 1 in the instructions below and go directly to Step 2 which explains how to enter the Override Code 1 During E...

Страница 14: ...is deployed and the home lip sensor becomes inactive the control panel light will turn GREEN while flashing YELLOW This indicates that the vehicle restraint is not engaged 8 1 RELEASING THE OVERRIDE F...

Страница 15: ...planned maintenance program by offering trained service personnel with expertise in dock leveler maintenance requirements 9 2 OPERATOR DAILY INSPECTION The vehicle restraint should always be examined...

Страница 16: ...es for leaks and or damage c Check safety warning decals and replace if necessary c Verify complication free operation of the Blue Genius Control Panel c Verify complication free operation of the dock...

Страница 17: ...Roller Housing with Bearing 4 3 56 010332 Y Bearing Assembly with Hardware 2 4 026 H19 Limit Switch with Connector 2 5 1005470 Roller Chain Assembly 1 STANDARD OPERATIONAL COMPONENTS ITEM PART NO DESC...

Страница 18: ...AY 23 2017 REV 6 PART 038 844E 10 10 2 OPTIONAL SUPPORT COMPONENTS OPTIONAL SUPPORT COMPONENTS ITEM PART NO DESCRIPTION QTY REQ D 10 1005476 Gear Motor Assembly with Cable and Connector 1 11 028 206 P...

Страница 19: ...ury or death WARNING P N 038 048 2 Keep Hands and Feet away from operating space of the Restraint Arm CRUSH HAZARD 038 243E CAUTION STRONGARM HVR303 038 846E 19 STRONGARM HVR303 VEHICLE RESTRAINT WITH...

Страница 20: ...l Assembly English French 6 2 lb 2 81 kg BGG0H1115S Complete Control Assembly English Spanish 1 032 461 Exterior Traffic Light 1 3 lb 0 6 kg 1 038 225 E Exterior Driver Warning Sign 0 7 lb 0 32 kg F S...

Страница 21: ...28 41 21 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E 12 2 MECHANICAL ASSEMBLY 56 010200 NOTE PART NO DESCRIPTION 56 010...

Страница 22: ...Sq x 1 LG 18 5 011 863 Serrated Flange Hex Nut 7 16 14 19 1 013 036 External Retaining Ring ID 1 25 20 1 013 625 Spring Pin 1 4 x 1 1 2 Long 21 2 019 500 Nipple Straight Grease 1 4 ITEM QTY PART NO D...

Страница 23: ...1 1 1005476 Gearmotor with Cable and Connector 2 1 2000487 Gearmotor Bracket 3 1 023 049 Chain Sprocket 4 1 1005470 Roller Chain 5 4 012 228 Lockwasher Spring 7 16 6 4 010 170 Hex Head Cap Screw M10x2...

Страница 24: ...038 853EFS Warning Decal 11 1 026 615 1 Anti Static Poly Bag Wiring Diagram Enclosed Serial required for diagram 12 1 026 G402 Audible Speaker F3 1 026 237 1 Fuse 2 5A 250V Fast Acting 12 5 CONTROLS L...

Страница 25: ...Y PART 56 010968 ITEM QTY PART NO DESCRIPTION 1 1 025 G020 P Junction Box 4 x 4 2 1 025 172 Terminal Blocks 0 32 x 11 3 1 025 016 Fitting SR 50 625 3 4 4 1 025 173 PG9 Cable Gland 5 1 025 176 PG9 Meta...

Страница 26: ...using with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 038 225S Ties sequence of restraint to dock leveler operation Loading dock safety is improved with a...

Страница 27: ...foreign objects Restraint works but LED cover lights are not lit LCD display is working 1 Power source for lights is damaged Replace control board Exterior traffic lights are dim displaying incorrect...

Страница 28: ...e operator can now release the vehicle restraint Blue Genius WARNING followed by Restore Restraint and then Press SEL to Continue Message repeats 1 Apparatus is blocked in range sensor s in active ran...

Страница 29: ...BLE WHITE GREEN BLACK RED BLACK RED AUDIBLE ALARM WHITE GREEN RED BLACK DRAIN 24 COM GREEN WHITE BLACK RED DRAIN DRAIN Twist Insulate 03 04 01 02 A B 03 04 01 02 A B COM 24 07 08 05 06 OUTPUT 1 24 OUT...

Страница 30: ...30 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Страница 31: ...31 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Страница 32: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2017 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

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