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STRONGARM™ HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS

 TOUCH CONTROL—OWNER’S MANUAL

ISSUE DATE: MAY 23, 2017 REV.6 (PART # 038-844E)

1.0  ABOUT THE STRONGARM™ HVR303 WITH BLUE GENIUS™ TOUCH CONTROL

 3

 

 

1.1  OWNER’S PURCHASE RECORD 

3

2.0 INTRODUCTION

 4

 

 

2.1  WARRANTY INFORMATION 

4

 

 

2.2  EXCLUSION OF LIABILITY 

4

 

 

2.3  MANUFACTURER’S NOTE 

4

 

 

2.4  OWNER’S RESPONSIBILITY 

5

3.0  SAFETY MESSAGE COLOR IDENTIFICATION

 6

 

 

3.1  OPERATIONAL SAFETY WARNINGS 

6

4.0  LOCKOUT / TAGOUT PROCEDURE AND RULES

 7

5.0  EMERGENCY VEHICLE RESTRAINT LOWERING PROCEDURE

 7

6.0  CONTROL PANEL OPERATION

 8

  

6.1  BUTTON FUNCTION

 

8

7.0  OPERATING INSTRUCTIONS

 9

 

 

7.1  FUNCTIONAL DESCRIPTION 

9

 

 

7.2  STOP BUTTON FUNCTION 

10

 

 

7.3  PRIOR TO USE-EQUIPMENT IN STORED POSITION 

10

 

 

7.4  TRAILER AT BAY 

11

 

 

7.5  ENGAGING RESTRAINT 

11

 

 

7.6  DEPLOYING THE DOCK LEVELER 

12

 

 

7.7  RELEASING THE RESTRAINT ARM 

12

8.0  ENGAGING THE OVERRIDE FEATURE

 13

 

 

8.1  RELEASING THE OVERRIDE FEATURE 

14

9.0 MAINTENANCE

 15

 

 

9.1  PLANNED MAINTENANCE PROGRAM (PMP) 

15

 

 

9.2  OPERATOR INSPECTION 

15

 

 

9.3  ROUTINE SERVICING AND MAINTENANCE 

15

 

 

9.4  PLANNED MAINTENANCE PROGRAM INTERVALS 

15

 

 

9.5  MAINTENANCE SEQUENCE 

15

 

 

9.6  PMP CHECKLIST - STRONGARM™ HVR303 VEHICLE RESTRAINT 

 

 

 

      16

10.0  RECOMMENDED SPARE PARTS

 17

 

 

10.1  STANDARD OPERATIONAL COMPONENTS 

17

 

 

10.2  OPTIONAL SUPPORT COMPONENTS 

18

11.0  DECAL IDENTIFICATION AND LOCATION 

19

12.0  EQUIPMENT COMPONENT ILLUSTRATIONS 

 20

 

 

12.1  COMPONENTS AS SHIPPED CHECKLIST 

20

 

 

12.2  MECHANICAL ASSEMBLY - 56-010200 

21

 

 

12.3  GENERAL DIMENSIONS 

22

   12.4 

GEARMOTOR ASSEMBLY - 1005462 23

 

 

12.5  CONTROLS  

24

 

 

12.6  JUNCTION BOX W/REMOTE I/O 

25

 

 

12.7  JUNCTION BOX ASSEMBLY 

25

 

 

12.8  DOCK INTERLOCK SENSOR 

26

 

 

12.9  EXTERIOR TRAFFIC LIGHT / MIRROR IMAGE SIGN 

26

13.0  VEHICLE RESTRAINT TROUBLESHOOTING

 27

14.0  BLUE GENIUS™ LCD MESSAGES

 28

15.0  WIRING DIAGRAM

 28

 

 

15.1  WIRING DIAGRAM—115V SINGLE PHASE 

29

TABLE OF CONTENTS

Содержание STRONGARM HVR303

Страница 1: ...7 REV 6 PART 038 844E WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily...

Страница 2: ...G THE RESTRAINT ARM 12 8 0 ENGAGING THE OVERRIDE FEATURE 13 8 1 RELEASING THE OVERRIDE FEATURE 14 9 0 MAINTENANCE 15 9 1 PLANNED MAINTENANCE PROGRAM PMP 15 9 2 OPERATOR INSPECTION 15 9 3 ROUTINE SERVI...

Страница 3: ...nt with a continuing product improvement program specifications are subject to change without notice Please contact the manufacturer for latest information Some features illustrated may be optional in...

Страница 4: ...and accessories concurrent with its continuing product improvements and development program Specifications operating instructions and illustrations included in this manual are subject to change witho...

Страница 5: ...and adjustments Your local Blue Giant representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Blue Giant representative will do all routine ma...

Страница 6: ...ut procedures outlined in this manual Keep hands and feet away from operating space of the restraint apparatus CRUSH HAZARD DANGER 1 Do not ground welding equipment to any electrical components 2 Do n...

Страница 7: ...sonnel have been removed or safely repositioned The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source Blue Giant strongly recommends that onl...

Страница 8: ...forklift operator traffic lights operator menu screen and keypad for coded features 6 0 CONTROL PANEL OPERATION Select Escape Restraint ENGAGE Raise Lock Restraint Restraint RELEASE Lower Unlock Restr...

Страница 9: ...urther information the LCD screen will read Dock Leveler Restored and then Ready to Deploy Deck followed by Restraint Is Bypassed Once the deck is deployed and home sensor becomes inactive the control...

Страница 10: ...DE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Typical Image OUTSIDE TRAFFIC LIGHT STATUS INSIDE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Carriage raised Hook Released Leveler...

Страница 11: ...ON LIGHTS CONTROL PANEL INSIDE COMMUNICATION LIGHTS CONTROL PANEL OUTSIDE TRAFFIC LIGHT STATUS MENU DISPLAY SCREEN MENU DISPLAY SCREEN Disengaged retracted with trailer ICC in contact with restraint E...

Страница 12: ...COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN MENU DISPLAY SCREEN Leveler parked w dock interlock sensor Engaged with trailer ICC in contact with restraint 7 7 RELEASING THE RESTRAINT ARM Aft...

Страница 13: ...inspection confirms that the ICC bar is missing or too damaged to be secured bypass Step 1 in the instructions below and go directly to Step 2 which explains how to enter the Override Code 1 During E...

Страница 14: ...is deployed and the home lip sensor becomes inactive the control panel light will turn GREEN while flashing YELLOW This indicates that the vehicle restraint is not engaged 8 1 RELEASING THE OVERRIDE F...

Страница 15: ...planned maintenance program by offering trained service personnel with expertise in dock leveler maintenance requirements 9 2 OPERATOR DAILY INSPECTION The vehicle restraint should always be examined...

Страница 16: ...es for leaks and or damage c Check safety warning decals and replace if necessary c Verify complication free operation of the Blue Genius Control Panel c Verify complication free operation of the dock...

Страница 17: ...Roller Housing with Bearing 4 3 56 010332 Y Bearing Assembly with Hardware 2 4 026 H19 Limit Switch with Connector 2 5 1005470 Roller Chain Assembly 1 STANDARD OPERATIONAL COMPONENTS ITEM PART NO DESC...

Страница 18: ...AY 23 2017 REV 6 PART 038 844E 10 10 2 OPTIONAL SUPPORT COMPONENTS OPTIONAL SUPPORT COMPONENTS ITEM PART NO DESCRIPTION QTY REQ D 10 1005476 Gear Motor Assembly with Cable and Connector 1 11 028 206 P...

Страница 19: ...ury or death WARNING P N 038 048 2 Keep Hands and Feet away from operating space of the Restraint Arm CRUSH HAZARD 038 243E CAUTION STRONGARM HVR303 038 846E 19 STRONGARM HVR303 VEHICLE RESTRAINT WITH...

Страница 20: ...l Assembly English French 6 2 lb 2 81 kg BGG0H1115S Complete Control Assembly English Spanish 1 032 461 Exterior Traffic Light 1 3 lb 0 6 kg 1 038 225 E Exterior Driver Warning Sign 0 7 lb 0 32 kg F S...

Страница 21: ...28 41 21 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E 12 2 MECHANICAL ASSEMBLY 56 010200 NOTE PART NO DESCRIPTION 56 010...

Страница 22: ...Sq x 1 LG 18 5 011 863 Serrated Flange Hex Nut 7 16 14 19 1 013 036 External Retaining Ring ID 1 25 20 1 013 625 Spring Pin 1 4 x 1 1 2 Long 21 2 019 500 Nipple Straight Grease 1 4 ITEM QTY PART NO D...

Страница 23: ...1 1 1005476 Gearmotor with Cable and Connector 2 1 2000487 Gearmotor Bracket 3 1 023 049 Chain Sprocket 4 1 1005470 Roller Chain 5 4 012 228 Lockwasher Spring 7 16 6 4 010 170 Hex Head Cap Screw M10x2...

Страница 24: ...038 853EFS Warning Decal 11 1 026 615 1 Anti Static Poly Bag Wiring Diagram Enclosed Serial required for diagram 12 1 026 G402 Audible Speaker F3 1 026 237 1 Fuse 2 5A 250V Fast Acting 12 5 CONTROLS L...

Страница 25: ...Y PART 56 010968 ITEM QTY PART NO DESCRIPTION 1 1 025 G020 P Junction Box 4 x 4 2 1 025 172 Terminal Blocks 0 32 x 11 3 1 025 016 Fitting SR 50 625 3 4 4 1 025 173 PG9 Cable Gland 5 1 025 176 PG9 Meta...

Страница 26: ...using with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 038 225S Ties sequence of restraint to dock leveler operation Loading dock safety is improved with a...

Страница 27: ...foreign objects Restraint works but LED cover lights are not lit LCD display is working 1 Power source for lights is damaged Replace control board Exterior traffic lights are dim displaying incorrect...

Страница 28: ...e operator can now release the vehicle restraint Blue Genius WARNING followed by Restore Restraint and then Press SEL to Continue Message repeats 1 Apparatus is blocked in range sensor s in active ran...

Страница 29: ...BLE WHITE GREEN BLACK RED BLACK RED AUDIBLE ALARM WHITE GREEN RED BLACK DRAIN 24 COM GREEN WHITE BLACK RED DRAIN DRAIN Twist Insulate 03 04 01 02 A B 03 04 01 02 A B COM 24 07 08 05 06 OUTPUT 1 24 OUT...

Страница 30: ...30 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Страница 31: ...31 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Страница 32: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2017 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

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