B
*'
1-1
SECTION 1
DESCRIPTION
1-1. INTRODUCTION.
This publication describes the 24 volt D40 lift truck dis-
tributed by Big Lift LLC. Included are operating instruc-
tions, planned maintenance instructions, lubrication
procedures, corrective maintenance procedures and a
complete parts list with part location illustrations.
Users shall comply with all requirements indicated in
applicable OSHA standards and current edition of
A.N.S.I. B56.1 Part II. By following these requirements
and the recommendations contained in this manual,
you will receive many years of dependable service
from your D40 lift truck.
1-2. GENERAL DESCRIPTION.
The self-propelled D40 truck,
, lifts and
transports payloads up to 4000 pounds on rigid forks.
The forward and reverse motion is controlled by either
of two controller levers mounted on the control head.
Stopping and turning is controlled by the steering arm.
Lift and Lower is controlled by pushbuttons on the con-
trol head. The battery powered lift truck is quiet and
without exhaust fumes.
The reversible AC motor propels the lift truck in for-
ward or reverse direction throughout the available
speed range. The D40 lift truck can be driven with
forks raised or lowered. The lift truck must be pro-
tected from the elements.
The model number will be found on the name plate
(
) along with the serial number, lifting capac-
ity, and load center.
shows the locations of
the truck’s main components and controls.
Figure 1-1 Name Plate
Figure 1-2 . D40 Lift Truck
R6209
COMPLIES WITH THE APPLICABLE REQUIRE-
COMPLIES WITH THE APPLICABLE REQUIRE-
MENTS OF ANSI B56.1 AND OSHA STANDARDS
MENTS OF ANSI B56.1 AND OSHA STANDARDS
BIG LIFT LLC
BIG LIFT LLC
WISCONSIN DELLS, WISCONSIN 53965
WISCONSIN DELLS, WISCONSIN 53965
AUSTRALIAN PATENT NO. 537,987
AUSTRALIAN PATENT NO. 537,987
U.S. PATENT NO. 4,444,284
U.S. PATENT NO. 4,444,284
TRUCK
TYPE
MODEL NO.
SERIAL NO.
VOLTAGE
BATTERY
TYPE
CERTIFIED
MAX CAP LB/
MAX CAP LB/
LOAD CTR IN/
LOAD CTR IN/
LIFT HGT IN/
LOAD CTR IN/
LOAD CTR IN/
LIFT HGT IN/
ALT CAP LB/
BATTERY MIN WT LB/
BATTERY MIN WT LB/
TRUCK WT LESS BATTERY LB/
TRUCK WT LESS BATTERY LB/
BATTERY MAX WT LB/
BATTERY MAX WT LB/
TRUCK WT WITH BATTERY LB/
TRUCK WT WITH BATTERY LB/
KG
MM
MM
MM
MM
KG
KG
KG
KG
KG
D40-9
Содержание EPJ-40
Страница 6: ...1 2 PDM0495...
Страница 11: ...B Figure 2 1 Sample of Operator Check List R6479...
Страница 14: ...2 6 B NOTES...
Страница 36: ...4 16 BG D40 0131 NOTES...
Страница 44: ...5 8 BG D40 0131...
Страница 47: ...BG D40 0131 7 1 SECTION 7 TRANSMISSION DRIVE WHEEL LOAD WHEEL...
Страница 50: ...7 4 BG D40 0131 Figure 7 2 Transmission Motor Brake Mounting D40 5...
Страница 55: ...BG D40 0131 9 3 Figure 9 2 Pump Motor Assy D40 15...
Страница 57: ...BG D40 0131...
Страница 58: ...9 6 BG D40 0131 NOTES...
Страница 61: ...BG D40 0131 10 3 Figure 10 1 Electrical Components Sheet 1 D40 18...
Страница 63: ...BG D40 0131 10 5 Figure 10 2 Electrical Components Sheet 2 D40 19...
Страница 66: ...10 8 BG D40 0131 NOTES...
Страница 67: ...BG D40 0131 11 1 SECTION 11 OPTIONAL EQUIPMENT...
Страница 68: ...11 2 BG D40 0131 NOTES...
Страница 70: ...12 2 BG D40 0131 Figure 12 1 Steering Arm D40 1...
Страница 72: ...12 4 BG D40 0131 Figure 12 2 Control Head D40 2...
Страница 74: ...12 6 BG D40 0131 Figure 12 2 Control Head Continued D40 2...
Страница 76: ...12 8 BG D40 0131 Figure 12 3 Cap Assembly D40 3...
Страница 78: ...12 10 BG D40 0131 Figure 12 4 Emergency Reverse Switch Assembly D40 4...
Страница 80: ...12 12 BG D40 0131 Figure 12 5 Transmission Motor Brake Mounting D40 5...
Страница 82: ...12 14 BG D40 0131 Figure 12 6 Transmission Transmission Used up to Serial E2219364 D40 6...
Страница 84: ...12 16 BG D40 0131 Figure 12 6 Transmission Used up to Serial E2219364 D40 6...
Страница 86: ...12 18 BG D40 0131 Figure 12 7 Transmission Used from Serial E2219365 D40 6...
Страница 88: ...12 20 BG D40 0131 Figure 12 7 Transmission Used from Serial E2219365 D40 6...
Страница 90: ...12 22 BG D40 0131 Figure 12 8 Compartment Covers D40 7...
Страница 92: ...12 24 BG D40 0131 Figure 12 9 Load Backrest D40 22...
Страница 94: ...12 26 BG D40 0131 Figure 12 10 Frame D40 11...
Страница 96: ...12 28 BG D40 0131 Figure 12 11 Lift Link Assembly D40 12...
Страница 98: ...12 30 BG D40 0131 Figure 12 12 Load Wheel D40 13...
Страница 100: ...12 32 BG D40 0131 Figure 12 13 Caster D40 23...
Страница 102: ...12 34 BG D40 0131 Figure 12 14 Hydraulic System D40 14...
Страница 104: ...12 36 BG D40 0131 Figure 12 15 Pump Motor Assy D40 15...
Страница 106: ...12 38 BG D40 0131 Figure 12 16 Lift Cylinder D40 16...
Страница 108: ...12 40 BG D40 0131 Figure 12 17 Electrical System D40 17...
Страница 110: ...12 42 BG D40 0131 Figure 12 18 Motor Assembly D40 8...
Страница 112: ...12 44 BG D40 0131 Figure 12 19 Electrical Components Sheet 1 D40 18...
Страница 114: ...12 46 BG D40 0131 Figure 12 20 Electrical Components Sheet 2 D40 19...
Страница 116: ...12 48 BG D40 0131 Figure 12 20 Electrical Components Sheet 2 Continued D40 19...
Страница 118: ...12 50 BG D40 0131 Figure 12 21 Wiring Harness D40 20...
Страница 120: ...12 52 BG D40 0131 Figure 12 22 Wiring Cables D40 21...
Страница 122: ...12 54 BG D40 0131 NOTES...
Страница 123: ......