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BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL

16

ISSUE DATE: MARCH 16, 2016 REV.0 (PART # 038-969E)

5.0 COMMISSIONING

5.1  USING THE REACH TRUCK FOR THE FIRST TIME

Only operate the Reach Truck with battery current. Preparing the 
Reach Truck for operation after delivery or transport.

Procedure:

•  Check the equipment is complete.
•  Check the hydraulic oil level.
•  Install the battery if necessary (where required), (see “7.4 

Battery Removal and Installation”) do not damage battery 
cable.

•  Charge the battery, (see “7.3 Charging the Battery”).

When the Reach Truck is parked the surface of the tyres will flatten. 
The flattening will disappear after a short period of operation.

5.2  DURING BRAKE-IN

We recommended operating the machine under light load 
conditions for the first stage of operation to get the most from it. 
Especially the requirements given below should be observed while 
the machine is in a stage of 100 hours of operation.

•  Must prevent the new battery from over discharging when early 

used. Please charging when remain power less than 20%.

•  Perform specified preventive maintenance services carefully 

and completely.

•  Avoid sudden stop, starts or turns.
•  Oil changes and lubrication are recommended to do earlier 

than specified.

•  Limited load is 70 – 80% of the rated load.

6.0 OPERATION

6.1  SAFETY REGULATIONS FOR THE OPERATION OF  
 

REACH TRUCKS

DRIVER AUTHORIZATION:

The Reach Truck may only be used by suitably trained personnel, 
who have demonstrated to the proprietor or his representative 
that they can drive and handle loads and have been authorised 
to operate the Reach Truck by the proprietor or his representative.

DRIVER’S RIGHTS, OBLIGATIONS AND RESPONSIBILITIES:

The driver must be informed of his duties and responsibilities and 
be instructed in the operation of the Reach Truck and shall be 
familiar with the operator manual. The driver shall be afforded all 
due rights . Safety shoes must be worn with pedestrian operated 
Reach Trucks.

UNAUTHORISED USE OF REACH TRUCK:

The driver is responsible for the Reach Truck during the time it 
is in use. He shall prevent unauthorised persons from driving or 
operating the Reach Truck. It is forbidden to carry passengers or 
lift personnel.

DAMAGE AND FAULTS:

The supervisor must be immediately informed of any damage or 
faults to the Reach Truck. Reach Trucks not safe for operation (e.g. 
wheel or brake problems) must not be used until they have been 
rectified.

REPAIRS:

The driver must not carry out any repairs or alterations to the 
Reach Truck without the necessary training and authorisation to 
do so. The driver must never disable or adjust safety mechanisms 
or switches.

HAZARDOUS AREA:

A hazardous area is defined as the area in which a person is at risk 
due to Reach Truck movement, lifting operations, the load handler 
(e.g. forks or attachments) or the load itself. This also includes 
areas which can be reached by falling loads or lowering operating 
equipment.
•  Unauthorised persons must be kept away from the hazardous 

area.

•  Where there is anger to personnel, a warning must be sounded 

with sufficient notice.

•  If unauthorised personnel are still within the hazardous area 

the Reach Truck shall be brought to a halt immediately.

SAFETY DEVICES AND WARNING SIGNS:

Safety devices, warning signs and warning instructions shall be 
strictly observed.

Содержание BGNR-30

Страница 1: ...operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily injury or death ISSUE DATE MAY 5 2020...

Страница 2: ...ntrol steering warning devices and brakes 5 Avoid fire hazards and have fire protection equipment present Do not use open flame to check lever or for leakage of electrolyte and fluids or oil Do not us...

Страница 3: ...GE COLOR IDENTIFICATION 9 4 0 REACH TRUCK ASSEMBLIES 10 4 1 CONTROL HANDLE 11 4 1 1 KEY SWITCH 11 4 1 2 BATTERY DISCHARGE INDICATOR 12 4 1 3 STANDARD VERSION SPECIFICATIONS 12 4 1 4 PERFORMANCE DATA F...

Страница 4: ...and that danger to life and limb of the user and third parties are excluded Furthermore accident prevention regulations safety regulations and operating servicing and repair guidelines must be follow...

Страница 5: ...h Truck is reach electric Reach Truck with a steered drive wheel It is designed for use on level floors to lift and transport palletised goods Open bottom pallets or roll cages can be lifted The capac...

Страница 6: ...ility of a counterbalanced truck Power steering proportional hydraulics and tilt result in intuitive control and versatile performance 3000 lb 1363 kg capacity at 24 610mm load center Lift height 106...

Страница 7: ...nded to cover or suggest that it does cover all procedures necessary to ensure safe operation All operators should be aware of and abide by all workplace safety regulations applicable to the operation...

Страница 8: ...DECLINE GRADES 2 9 SAFETY WITH TALL LOADS WARNING When the stacker lifts the fork to a height greater than 10 254mm for stacking operating the stacker must move slowly and the continual travel distan...

Страница 9: ...the instructions and warnings contained in the messages If warning decals become damaged or missing replace them immediately Avoid accidents by recognizing dangerous procedures or situations before th...

Страница 10: ...PONENT 1 Control shaft with control shaft head drive wheel 2 Key switch 3 Combined instrument battery discharge monitor and operating hour meter 4 Up cover 5 Rear cowl 6 Driving wheel 7 Scissors ITEM...

Страница 11: ...r forward 16 Lower Lift switch Lowers or raises load forks 17 Sides way switch Sides way the fork 18 Warning signal button Triggers a warning signal 19 Collision safety switch Safety function which wh...

Страница 12: ...pm ITEM DESCRIPTION CQE15A UNIT Maximum gradeability laden unladen 6 10 Service weight with battery See form B lb Loading Unladen Front Rear fork advanced 2690 1698 lb Unladen Front Rear fork retracte...

Страница 13: ...Free Height Lift Height Extended Mast Height h1 h2 h3 h4 Two Stage Mast 1940 0 2700 3660 2090 0 3000 3960 Three Stage Mast 1960 1000 4000 4955 FORM B SERVICE WEIGHT include battery lb Mast Types Mast...

Страница 14: ...h min lb I1 88 62 89 17 Aisle width for pallets 1000 x 1200 crossways lb Ast 104 06 104 45 Aisle width for pallets 800 x 1200 lengthways lb Ast 105 91 106 42 FORM C LENGTH ACROSS WHEEL ARMS Mast Types...

Страница 15: ...SERIAL PLATES ITEM DESCRIPTION 1 Reach Truck Serial Plate 2 AC Power Decal 3 Never Sit Warning Decal 4 Operator Warning Decal ITEM DESCRIPTION 5 Key Switch Decal 6 Never Put Your Hands in Inner and Ou...

Страница 16: ...d to operate the Reach Truck by the proprietor or his representative DRIVER S RIGHTS OBLIGATIONS AND RESPONSIBILITIES The driver must be informed of his duties and responsibilities and be instructed i...

Страница 17: ...sure the Emergency brake switch is depressed 6 Make sure the battery is connected Insert the key in the key switch 14 and turn it to the right as far as it will go Test the warning signal switch 13 Vi...

Страница 18: ...to 0 the Reach Truck automatically brakes regeneratively When the speed below 1Km h the brake then applies and motor brake stop INVERSION BRAKING You can set the travel switch to the opposite directio...

Страница 19: ...FT Pull Lift Lower switch 16 until the height you need LOWER Push Lift Lower switch 16 until the lowest position TILT FORWARD Press Tilting forward backward button 15 until the angle you need TILT BAC...

Страница 20: ...not bring short circuit Do not approach tools to the two poles of the battery which can cause the sparkle 7 2 BATTERY TYPE AND DIMENSION Battery type and dimension are acquired at fact When replacing...

Страница 21: ...1 Do not use dry cloth or fabric to clean the battery avoiding static to bring the explosion 2 Unfix battery plug 3 Clean with wet cloth 4 Wearing glasses for protecting eyes rubber overshoes and rubb...

Страница 22: ...k from slipping or tipping over e g wedges wooden blocks You may only work underneath a raised load handler if it is supported by a sufficiently strong chain CLEANING Do not use flammable liquids to c...

Страница 23: ...00 operating hours or at least annually C Every 2000 operating hours or at least annually W service intervals are to be performed by the customer In the run in period after approx 100 service hours or...

Страница 24: ...Hydraulic Operations Test Hydraulic system Check that hose and pipe lines and their connections are secure check for leaks and damage Check cylinders and piston rods for damage and leaks make sure th...

Страница 25: ...BGNR 30 POWERED WALKIE REACH STACKER OWNER S MANUAL 25 ISSUE DATE MARCH 16 2016 REV 0 PART 038 969E 8 3 2 LUBRICATION SCHEDULE...

Страница 26: ...ge Spilled liquids must be removed immediately with suitable bonding agents and the bonding agent consumable mixture must be disposed of in accordance with regulations CODE DESCRIPTION USED FOR A HM32...

Страница 27: ...ydraulic oil within impurity WARNING CHECKING ELECTRICAL FUSES Prepare the Reach Truck for maintenance and repairs See 8 0 Reach Truck Maintenance Open the front cover Check rating of all fuses in acc...

Страница 28: ...ntervals to avoid depletion of the battery through self discharge The sulfuration would destroy the battery WARNING 8 5 SAFETY CHECKS TO BE PERFORMED AT REGULAR INTERVALS AND FOLLOWING ANY UNUSUAL INC...

Страница 29: ...rt Key switch in OFF position Battery charge too low Faulty fuse Reach Truck in charge mode Set key switch to I Check battery charge charge battery if necessary Test fuses Interrupt charging Load cann...

Страница 30: ...BGNR 30 POWERED WALKIE REACH STACKER OWNER S MANUAL 30 ISSUE DATE MARCH 16 2016 REV 0 PART 038 969E NOTES...

Страница 31: ...BGNR 30 POWERED WALKIE REACH STACKER OWNER S MANUAL 31 ISSUE DATE MARCH 16 2016 REV 0 PART 038 969E NOTES...

Страница 32: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2017 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

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