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16 

OM-KTT/KTC-G

Maintenance

WARNING 

TO AVOID INJURY, READ AND FOLLOW 

ALL PRECAUTIONS STATED ON THE 
LABEL OF THE WATER TREATMENT 

COMPOUND. 

D. 

Jacket Filling

 

Every day, before you turn on the unit, make sure the water level is 

approximately in the center of the water gauge glass. The jacket was filled at 

the factory with the proper amount of treated water, and is airtight, but over 

time steam may be vented and water lost.

 

From time to time, you may need to restore the water to its proper level. The 

procedure for adding water follows.

1.    If you are replacing water lost as steam, use distilled water. Do not use tap 

water. If you are replacing treated water that was drained from the jacket, 

prepare more treated water as directed below.

2.    Allow the kettle to cool completely. Remove the pipe plug from the jacket 

fill assembly. Pour in the distilled or treated water. Using a funnel will help 

you in this process. Hold the pressure relief valve open while you pour, to 

let air escape from the jacket. Continue adding water until the water level 

rises to the center of the round sight glass.

3.     Air that gets into the jacket during the filling operation must be removed, 

because it will make heating less efficient. Follow the procedure in Jacket 

Vacuum/Removing Air From Jacket above, to restore a negative pressure 

reading.

E. 

Water Treatment

1.    Fill a mixing container with the amount of water required. Use only distilled 

water.

2.     Hang a strip of pH test paper on the rim of the container, with about 1 inch 

of the strip below the surface of the water.

3.     Stir the water continuously, while you slowly add water treatment 

compound until a color between indicating a pH of 10.5 and 11.5 is 

reached. (Shown on the pH test kit chart.) Judge the pH by frequently 

comparing the test strip with the color chart provided in the pH test kit. If 

there is a problem distinguishing color, use a pH meter.

4.     Use a measuring cup to add the compound so that you may record the 

exact amount used.

5.     The amount may be used again, if the same water sources and compound 

are used in the future. However, it is best to check the pH each time 

treated water is prepared.

Model

Kettle Capacity

Jacket Capacity

5G-KTT, 5G-KTC

5 gal (20 qt), 19 liter

6 quart, 5.7 liter

6G-KTT, 6G-KTC

6 gal (24 qt ), 23 liter

6 quart, 5.7 liter

10G-KTT, 10G-KTC

10 gal (40 qt), 38 liter

12 quart, 11.4 liter

12G-KTT, 12G-KTC

12 gal (48 qt), 45 liter

12 quart, 11.4 liter

The pressure relief valve and fill 

plug are located directly behind the 

pressure/vacuum gauge.

WARNING

USE OF ANY REPLACEMENT PARTS OTHER

THAN THOSE SUPPLIED BY THE 

MANUFACTURER OR THEIR AUTHORIZED 

DISTRIBUTORS CAN CAUSE INJURY 

TO THE OPERATOR AND DAMAGE  TO 
THE EQUIPMENT AND WILL VOID ALL 

WARRANTIES.

CAUTION

INSURE ELECTRICAL POWER IS REMOVED

AND THE GAS IS TURNED OFF AT THE

SHUTOFF VALVE PRIOR TO PERFORMING 

ANY MAINTENANCE ON THIS KETTLE.

WARNING

THIS KETTLE IS DESIGNED TO BE 

WATER RESISTANT. FAILURE TO FOLLOW 

PROPER MAINTENANCE PROCEDURES 

MAY VOID THE WARRANTY.

Содержание 10G-KTC

Страница 1: ...www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170081 REV A 04 11 KTT KTC G Series GAS TABLE TOP TILTING KETTLE INSTALLATION O...

Страница 2: ...orized service agent Evacuate all personnel from the area WARNING Improperinstallation adjustment alteration serviceormaintenancecan cause property damage injury or death Read the installation operati...

Страница 3: ...DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 CM BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE TRANSFER OF PRODUCT CAUTION...

Страница 4: ...ER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES WARNING KEEP AREA AROUND KETTLE FREE AND...

Страница 5: ...INTERNATIONAL 8501 East Pleasant Valley Road Cleveland Ohio 44131 NSF INTERNATIONAL 798 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 UNDERWRITERS LABORATORIES INC 333 Pfingsten Road North...

Страница 6: ...re the same as the above with the exception of the crank tilt hand wheel The gas supply shuts off automatically when the kettle is tilted The unit must be specified for use with natural gas or propane...

Страница 7: ...top of the Service Log on Page 33 Keep this manual with the unit To remove the kettle from the box cut any straps from around the box Detach the box sides from the skid Pull the box up off the unit t...

Страница 8: ...Z223 1 latest edition National Fuel Gas Code The kettle should be installed in an adequately ventilated room with provision for adequate air supply The best ventilation will employ a vent hood and ex...

Страница 9: ...it is anchored to a mounting surface apply a small bead of silicone caulk around the perimeter of the kettle base and seal the joint 11 Make sure the water level is correct in the jacket by confirming...

Страница 10: ...s been installed the installer should test to ensure that it is operating correctly 1 Remove literature and packing materials from inside and outside of the unit 2 Add water to the kettle to a depth o...

Страница 11: ...the toggle switch to ON f Turn the thermostat to the desired heat setting 2 To Stop Kettle Heating a To tilt the body of the kettle forward turn the hand crank on the front of the cabinet counter cloc...

Страница 12: ...keeping kettle body in a tilted position or SLOWLY returning the kettle body to an upright position 6 Use of Common Accessories Lift Off Cover a As with stock pot cooking an optional lift off cover wi...

Страница 13: ...handling Then slowly lower product into kettle 4 When removing basket with cooked product lift basket straight up ensuring bottom of basket clears the rim and pouring lip of the kettle Wear protectiv...

Страница 14: ...n the thermostat it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the thermostat switch opens This stops...

Страница 15: ...se steel wool which will leave particles in the surface and cause eventual corro sion and pitting 7 The outside of the unit may be cleaned with a warm water 100 F or less spray Do not use a high press...

Страница 16: ...it be sanitized just before use 11 Clean the kettle thoroughly If there is difficulty removing mineral de posits or a film left by hard water or food residues then use a de liming agent following manu...

Страница 17: ...release the ring and permit the valve to snap shut If the ring does not activate if there is no discharge or if the valve leaks stop using the kettle immediately and contact a authorized service repr...

Страница 18: ...r required Use only distilled water 2 Hang a strip of pH test paper on the rim of the container with about 1 inch of the strip below the surface of the water 3 Stir the water continuously while you sl...

Страница 19: ...hand side cover see Section 1 above b Remove blue and green wires from light c Remove nut from light on inside of electrical box d Pull light out being careful not to lose rubber grommet 6 Installatio...

Страница 20: ...n module and install the four mounting screws b Reinstall wiring in the following order starting on the left with terminal 1 i Red MV ii Yellow MV PV iii Black PV iv Green 24v from burner v Green 24v...

Страница 21: ...tat shroud d Tilt kettle to 90 e Remove bottom cover f Remove blue and red wires from thermostat g Unscrew temperature bulb from kettle body being careful not to damage adjacent pressure switch 18 Ins...

Страница 22: ...install bottom cover e Check water level f Remove air from jacket 21 Removal of pressure switch a Tilt kettle a full 90 b Remove bottom cover c Unplug red and white wires from switch d Using a 9 16 op...

Страница 23: ...enance section b Thermostat dial setting Auth Service Rep Only c For defective thermostat The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle...

Страница 24: ...d PV MV If 24V is not present replace the ignition control module X b That gas pressure is at least 3 5 W C 8 7818 b X c Electrical connections of the main valve to terminals to a sure that they are s...

Страница 25: ...098443 5 GAS VALVE MANUAL SHUT OFF 098458 6 VALVE 1 4 SWING CHECK 096915 7 GAUGE 084208 8 KETTLE BODY ASSY 137733 9 GLASS SITE ROUND 108554 10 VALVE PRESSURE RELIEF 50 PSI 097005 11 GUARD THERMOSTAT 1...

Страница 26: ...TUBE PILOT 135487 6 PILOT ORIFICE SPUD NATU RAL GAS 098648 6 PILOT ORIFICE SPUD PRO PANE GAS 098647 7 FITTING COMPRESSION 90 NOT SHOWN 004584 8 ORIFICE SEE TABLE BELOW Model of Orifices Natural Gas P...

Страница 27: ...HER LOCK 1 4 005655 16 SCREWHEXHDCAP1 4 20X1 1 2 005649 17 NUT HEXAGON KEPS 1 4 20 012940 18 PLATE SHROUD WELD ASM 137680 19 SEAL TRUNION 137005 20 PLATE SHROUD WELD ASM 5 6 QT 137700 20 PLATE SHROUD...

Страница 28: ...05649 17 NUT HEXAGON KEPS 1 4 20 012940 18 PLATE SHROUD WELD ASM 137680 19 SEAL TRUNION 137005 20 PLATE SHROUD WELD ASM 5 6 QT 137700 20 PLATE SHROUD WELD ASM 10 12 QT 137380 21 GASKET 3 8 THK X WIDE...

Страница 29: ...02989 3 STOP MANUAL TILT 137697 4 KEY 1 4 SQ X 5 LG 137746 5 COLLAR SET 1 1 2 ID X 2 1 4 OD X 3 4 THK 003118 6 SCREW HEX HD CAP 3 8 16 X 1 1 2 005615 7 WASHER FLAT 3 8 005830 8 NUT HEX 3 8 16 005619 9...

Страница 30: ...374 3 GEAR WORM 128001 4 ASSEMBLY GEAR SECTOR 128028 5 ASSEMBLY BEARING BLOCK 128021 6 KEY 1 4 SQ X 1 LG 122371 7 RETAINING RING 1 500 124764 8 ASSEMBLY HANDWHEEL 124719 9 PIN ROLL 1 4 X 1 63 LG 12803...

Страница 31: ...Part No 1 PRESSURE SWITCH 096963 2 THERMOSTAT 012313 3 WATER LEVEL ELECTRODE 015589 4 BRACKET 137736 5 COVER NOT SHOWN 003141 6 GASKET BOTTOM COVER NOT SHOWN 137969 7 SCREW 20 X 1 NOT SHOWN 012597 8...

Страница 32: ...30 OM KTT KTC G Parts List Key Description Part No 1 GAUGE COMPOUND PRES SURE W DUAL 170003 2 VALVE PRESSURE RELIEF 50 PSI 097005 3 ASSY WATER FILL SUB 137438 4 ELBOW NPT 90 DEG STREET BLK 096905...

Страница 33: ...OLDER TYPE 3 AG 077854 7 FUSE THREE AMP TYPE 3 AG 077853 8 SCREW 6 32 X 3 8 LG FOR 6 009697 9 P C BOARD MOUNTING POST 099901 10 SCREW 8 X 3 8 LG HEX SLOT FOR 5 AND 17 069789 11 SCREW 8 32 X 1 1 4 RND...

Страница 34: ...32 OM KTT KTC G Wiring Diagram...

Страница 35: ...OM KTT KTC G 33 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 36: ...PART NUMBER 170081 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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