BLACKMER NGH1013 Скачать руководство пользователя страница 26

BEARING REPLACEMENT

 

CB6A-210    page 26/32

 

NOTICE: 

When  replacing  the  bearings,  the  entire  bearing 
assembly, including the bearing cup and the bearing 
cone, must be replaced and the crankshaft endplay 
must be readjusted.

 

 

1.  Follow  steps  1  through  12  of  the  "Compressor 

Disassembly" section. 

2.  Remove  the  Oil  Pump  per  the  section  titled  "Oil 

Pump Replacement." 

3.  Remove the flywheel. 

4.  Remove  the  bearing  carrier  and  gasket  from  the 

outboard  end  of  the  crankcase.    The  outboard 
bearing cup will come off with the bearing carrier and 
will need to be removed with a bearing removal tool. 

5.  Remove  the  key from the  crankshaft  and  slide  the 

crankshaft  through  the  outboard  end  of  the 
crankcase.  The bearing cones can then be removed 
with a bearing puller. 

6.  Remove  the  bearing  cover  plate  from  the  inboard 

end  of  the  crankcase.   The  inboard  bearing  cup  is 
pressed into the crankcase and can be removed with 
the use of a bearing removal tool. 

 

Figure 11 - Bearing Locations

 

7.  To install the bearings: 

a.  Grease the outer edges of the bearing cups.  
b.  Referring to Figure 18 for the proper orientation, 

carefully press the inboard bearing cup into the 
crankcase until it is flush with the outer surface 
of the crankcase. 

c.  Note the proper orientation and carefully press 

the outboard bearing cup into the bearing carrier 
assembly. 

d.  Press  a  bearing  cone  onto  each  end  of  the 

crankshaft  with the tapered end  outward.   The 
bearing race should rest against the shoulder on 
the crankshaft. 

e.  Lubricate the bearings with grease.  

8.  Install the crankshaft through the outboard end of the 

crankcase. 

9.  With  the  oil  pump  assembly 

removed

,  install  the 

bearing  carrier  and  new  gasket.    The  bolt  hole 
positions  ensure  proper  orientation.    Tighten  the 
bolts evenly per Table 4 - Bolt Torque." 

10.  If the bearings have not been replaced, reinstall the 

inboard bearing cover plate using the existing shim 
set.    If  the  bearings  have  been  replaced,  use  a 

thicker

 set of shims. 

11.  Rotate  the  crankshaft  by  hand  to  verify  free 

movement of the shaft. 
a.  If  the  crankshaft  has  an  excessive  amount  of 

end  play,  too  many  shims  have  been  used.  
Lateral  crankshaft  movement  (end  play) 
between the bearings should be: 

End Play at Room Temperature 

0.0015 to 0.0030"   (0.038 to 0.076 mm) 

If necessary, remove shims until the end play is 
within tolerance. 

b.  If  the  crankshaft  binds,  or  will  not  turn,  not 

enough  shims  have  been  used  pushing  the 
bearing cup too tight against the bearing cone.  
Remove the crankshaft from the crankcase and 
drive  the  inboard  bearing  cup  out  toward  the 
inboard  side  of  the  crankcase.    Reinstall  the 
crankshaft  and  the  bearing  cover  plate  using 
additional shims as required.  

12.  Install the oil pump per the "Oil Pump Replacement" 

section of this manual. 

13.  Reassemble  the  compressor  according  to  the 

"Compressor Assembly" section. 

Содержание NGH1013

Страница 1: ...essor Unit 7 Compressor Flywheel 8 V Belt Drive 8 Seal Arrangement 9 Relief Valves 9 4 Way Valves 9 Pressure Gauges 9 Inter Stage Piping 9 Liquid Traps 10 Temperature and Pressure Switches 10 OPERATIO...

Страница 2: ...ghly review this manual all instructions and hazard warnings BEFORE performing any work on the compressor Maintain ALL system and compressor operation and hazard warning decals For handling liquefied...

Страница 3: ...mage personal injury or Extreme Heat can cause personal injury or property damage PERFORMANCE DATA Triple Seal NGH1013 NGH1023 6 00 Inch Cylinder MAWP psia Bar 3 25 Inch Cylinder MAWP psia Bar 500 34...

Страница 4: ...NO Before proceeding 1 Note the nameplate data in the space provided above 2 Obtain the appropriate parts lists for the model in question Manuals and Parts Lists for Blackmer products may be obtained...

Страница 5: ...ompressor P B B F M A T A 4 C A VALVES SS PEEK Code Fields 1 2 Low Suction Pressure TBD High Suction Pressure TBD O RINGS Field 3 Buna N TBD Neoprene TBD PTFE TBD Fluorocarbon FKM TBD Ethylene Propyle...

Страница 6: ...es in the gas stream will Rapidly wear the piston rings and score the cylinder wall Destroy the rod packing causing excessive leakage and score the piston rods Lodge in the valves causing loss of capa...

Страница 7: ...red maintenance care and design assistance in their use 4 Piping must be adequately supported to ensure that no piping loads are placed upon the compressor 5 Both suction and discharge piping should s...

Страница 8: ...s complete Do not over torque Do not attempt to close gap between hub flange and flywheel Hub Size Capscrew Size Torque ft lbs Nm SF 3 8 16 30 40 7 E std 1 2 13 60 81 F 9 16 12 75 101 Table 3 Flywheel...

Страница 9: ...ration of the relief valve can release explosive gas to the atmosphere creating an explosion hazard possibly causing personal injury or death Hazardous gases can cause property damage personal injury...

Страница 10: ...ture just above the maximum operating temperature of the compressor ATEX compliant compressors must have a temperature switch installed LOW OIL PRESSURE SWITCHES Loss of crankcase oil pressure is a ra...

Страница 11: ...INSTALLATION CB6A 210 page 11 32 Figure 4 Recommended Optional Oil Cooler Assembly...

Страница 12: ...osshead while rotating the compressor by hand to verify smooth operation 8 Ensure that all guarding is properly installed Operation without guards in place can cause serious personal injury major prop...

Страница 13: ...injury death or major property damage Hazardous or toxic fluids can cause serious injury Hazardous pressure can cause serious personal injury or property damage Explosive gas can cause property damag...

Страница 14: ...hen changing Crankcase oil Table 5 Service Schedule TOOL LIST Description Used For Blackmer Piston Nut Crossbar Part 798024 Blackmer Piston Nut Socket Tool Part 798025 Blackmer Piston Nut Socket Tool...

Страница 15: ...MAINTENANCE CB6A 210 page 15 32...

Страница 16: ...When reinstalling the pickup screen inspect the metal gasket and the O ring for damage replacing as necessary If equipped replace the external oil filter See Figure 5 Oil Cooler The NGH100 compressor...

Страница 17: ...piston nut tool Refer to Tools List see page 13 Table 6 7 Remove the piston using the two 1 4 threaded puller holes If two 1 4 bolts are not readily available the oil pump cover bolts may be used 8 W...

Страница 18: ...COMPRESSOR DISASSEMBLY CB6A 210 page 18 32 Figure 7 Upper Compressor Assembly...

Страница 19: ...COMPRESSOR DISASSEMBLY CB6A 210 page 19 32 Figure 8 Lower Compressor Assembly...

Страница 20: ...will be damaged during removal due to the snap ring groove and must be replaced if removed 19 To remove Crosshead Guides Figure 8 a Remove the Crosshead Guide O Ring b Remove the Crosshead Guide to Cr...

Страница 21: ...With the connecting rod cap removed carefully set and slide the crosshead assembly into the crosshead guide making sure the connecting rod tabs indicating rod cap orientation are facing upwards Take c...

Страница 22: ...tate the compressor by hand to BDC Bottom Dead Center when the piston is at the bottom of the stroke e With feeler gauges use one of the valve ports to access and measure the clearance between the Ada...

Страница 23: ...necessary j Install second Seal Washer onto Piston Rod k Thread Rod Cover onto Piston Rod and tighten to specified torque in Bolt Torque Table Confirm no leak is present Tighten as necessary 10 ADJUS...

Страница 24: ...ction and discharge valves MUST be installed in the correct cylinder head locations See Figure 10 1 VALVE REMOVAL a Remove the Valve Cover bolts Use the jacking threads and Valve Cover bolts to fully...

Страница 25: ...After replacing the Valves rotate the flywheel by hand to check for interference between the pistons and the valves 5 After 60 minutes of running time re torque the Valve Cover bolts SEAL PACKING REPL...

Страница 26: ...carrier assembly d Press a bearing cone onto each end of the crankshaft with the tapered end outward The bearing race should rest against the shoulder on the crankshaft e Lubricate the bearings with...

Страница 27: ...occur Complete compressor disassembly and replacement of rod packing bearings and other parts may be required 1 Keep a written record storage procedures performed preferably on the unit itself 2 Fill...

Страница 28: ...oises 8 Loose Valves Tighten valve hold down screws 9 9 Worn Internal Parts Inspect through inspection plates and repair as necessary 4 No Oil Pressure 10 Oil Pump Relief Valve Not Properly Set Set oi...

Страница 29: ...DECLARATIONS CB6A 210 page 29 32...

Страница 30: ...DECLARATIONS CB6A 210 page 30 32 Insert ATEX cert...

Страница 31: ...CB6A 210 page 31 32 NOTES...

Страница 32: ...215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Tra...

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