BLACKMER NGH1013 Скачать руководство пользователя страница 12

OPERATION

 

CB6A-210    page 12/32

 

PRE-STARTUP CHECK LIST

 

 

 

Failure to disconnect and lockout 
electrical power or engine drive before 
attempting maintenance can cause 
severe personal injury or death 

 

Hazardous 

machinery can 

cause serious 

personal injury. 

 

 

Failure to properly leak test the 
compressor installation may result in 
leakage of explosive gas to the 
atmosphere creating an explosion 
hazard, possibly causing severe 
personal injury or death. 

 

Hazardous gases 

can cause property 

damage, personal 

injury or death 

 

 

Discharge piping surface temperatures 
may be hot during operation (over 
158°F, 70°C).  Temperatures should be 
monitored and adequate warnings 
posted. 

 

 

Extreme Heat can 

cause personal injury 

or property damage 

1.  After  the  compressor  is  installed  in  the  system,  a 

complete leak test MUST be performed on both the 
compressor and the piping. 

2.  Re-check the system piping and the piping supports 

to ensure that no piping loads are being placed on 
the compressor. 
 

3.  If V-belt driven, check the alignment of the motor and 

the compressor sheaves.  The faces of the sheaves 
must be parallel.  

4.  Ensure  that  pressure  gauges  are  installed  on  both 

inlet and discharge of the compressor. 

5.  Blackmer compressors are shipped from the factory 

without oil in the crankcase.  Fill with a high quality 
non-detergent  oil  of  the  proper  viscosity  via  the 
compressor  nameplate  opening.    See  "Crankcase 
Lubrication" in this manual. 

6.  Check  the  electrical  connections  for  proper  wiring, 

grounding, etc. 

7.  With  the  power  disconnected,  remove  the 

compressor  crankcase  cover.   Squirt  oil  onto  each 
crosshead while rotating the compressor by hand to 
verify smooth operation. 

8.  Ensure that all guarding is properly installed. 

 

 

 

Operation without guards in place can 
cause serious personal injury, major 
property damage or death. 

Hazardous 

machinery can 

cause serious 

personal injury. 

 

 

 

Flywheel guard contact with moving 
parts may be a source of ignition in 
explosive atmospheres causing severe 
personal injury or death 

 

Hazardous gases 

can cause property 

damage, personal 

injury or death 

 

 

STARTUP PROCEDURE 

NOTICE: 

Consult the 'Troubleshooting' section of this manual 
if difficulties during startup are experienced. 

1.  Start the compressor.  Oil pressure should register 

50 psig (3.45 bar-g) within 10 seconds.   

 

If  proper  oil  pressure  is  not  present,  stop  the 
compressor and correct the problem. 

 

Operation of the compressor with low or 
no oil may result in extreme 
temperature in the crankcase.  This 
could be an ignition source in the 
presence of explosive gas and could 
lead to severe personal injury or death. 

 

Hazardous gases 

can cause property 

damage, personal 

injury or death 

 

Operating the compressor with low oil pressure will 
cause severe damage to the unit. See "Setting the 
Oil Pressure" in this manual. 

The oil pump on these models will operate in either 
direction of crankshaft rotation.  

2.  Verify that the suction and discharge pressures are 

within the expected ranges. 

 

Operating limits listed in the "Compressor Data" 
section must not be exceeded.

 

3.  Check  for  leakage  from  the  piping  and  equipment, 

and repair as necessary. 

4.  On newly rebuilt units, the valve cover bolts, adaptor 

bolts,  and  cylinder  head  bolts  MUST  have  their 
torque checked after 60 minutes running time.  Also 
re-tighten  all  hold  down  bolts,  flywheel  bolts,  etc. 
after 60 minutes running time.  See Table 4 - "Bolt 
Torque." 

Содержание NGH1013

Страница 1: ...essor Unit 7 Compressor Flywheel 8 V Belt Drive 8 Seal Arrangement 9 Relief Valves 9 4 Way Valves 9 Pressure Gauges 9 Inter Stage Piping 9 Liquid Traps 10 Temperature and Pressure Switches 10 OPERATIO...

Страница 2: ...ghly review this manual all instructions and hazard warnings BEFORE performing any work on the compressor Maintain ALL system and compressor operation and hazard warning decals For handling liquefied...

Страница 3: ...mage personal injury or Extreme Heat can cause personal injury or property damage PERFORMANCE DATA Triple Seal NGH1013 NGH1023 6 00 Inch Cylinder MAWP psia Bar 3 25 Inch Cylinder MAWP psia Bar 500 34...

Страница 4: ...NO Before proceeding 1 Note the nameplate data in the space provided above 2 Obtain the appropriate parts lists for the model in question Manuals and Parts Lists for Blackmer products may be obtained...

Страница 5: ...ompressor P B B F M A T A 4 C A VALVES SS PEEK Code Fields 1 2 Low Suction Pressure TBD High Suction Pressure TBD O RINGS Field 3 Buna N TBD Neoprene TBD PTFE TBD Fluorocarbon FKM TBD Ethylene Propyle...

Страница 6: ...es in the gas stream will Rapidly wear the piston rings and score the cylinder wall Destroy the rod packing causing excessive leakage and score the piston rods Lodge in the valves causing loss of capa...

Страница 7: ...red maintenance care and design assistance in their use 4 Piping must be adequately supported to ensure that no piping loads are placed upon the compressor 5 Both suction and discharge piping should s...

Страница 8: ...s complete Do not over torque Do not attempt to close gap between hub flange and flywheel Hub Size Capscrew Size Torque ft lbs Nm SF 3 8 16 30 40 7 E std 1 2 13 60 81 F 9 16 12 75 101 Table 3 Flywheel...

Страница 9: ...ration of the relief valve can release explosive gas to the atmosphere creating an explosion hazard possibly causing personal injury or death Hazardous gases can cause property damage personal injury...

Страница 10: ...ture just above the maximum operating temperature of the compressor ATEX compliant compressors must have a temperature switch installed LOW OIL PRESSURE SWITCHES Loss of crankcase oil pressure is a ra...

Страница 11: ...INSTALLATION CB6A 210 page 11 32 Figure 4 Recommended Optional Oil Cooler Assembly...

Страница 12: ...osshead while rotating the compressor by hand to verify smooth operation 8 Ensure that all guarding is properly installed Operation without guards in place can cause serious personal injury major prop...

Страница 13: ...injury death or major property damage Hazardous or toxic fluids can cause serious injury Hazardous pressure can cause serious personal injury or property damage Explosive gas can cause property damag...

Страница 14: ...hen changing Crankcase oil Table 5 Service Schedule TOOL LIST Description Used For Blackmer Piston Nut Crossbar Part 798024 Blackmer Piston Nut Socket Tool Part 798025 Blackmer Piston Nut Socket Tool...

Страница 15: ...MAINTENANCE CB6A 210 page 15 32...

Страница 16: ...When reinstalling the pickup screen inspect the metal gasket and the O ring for damage replacing as necessary If equipped replace the external oil filter See Figure 5 Oil Cooler The NGH100 compressor...

Страница 17: ...piston nut tool Refer to Tools List see page 13 Table 6 7 Remove the piston using the two 1 4 threaded puller holes If two 1 4 bolts are not readily available the oil pump cover bolts may be used 8 W...

Страница 18: ...COMPRESSOR DISASSEMBLY CB6A 210 page 18 32 Figure 7 Upper Compressor Assembly...

Страница 19: ...COMPRESSOR DISASSEMBLY CB6A 210 page 19 32 Figure 8 Lower Compressor Assembly...

Страница 20: ...will be damaged during removal due to the snap ring groove and must be replaced if removed 19 To remove Crosshead Guides Figure 8 a Remove the Crosshead Guide O Ring b Remove the Crosshead Guide to Cr...

Страница 21: ...With the connecting rod cap removed carefully set and slide the crosshead assembly into the crosshead guide making sure the connecting rod tabs indicating rod cap orientation are facing upwards Take c...

Страница 22: ...tate the compressor by hand to BDC Bottom Dead Center when the piston is at the bottom of the stroke e With feeler gauges use one of the valve ports to access and measure the clearance between the Ada...

Страница 23: ...necessary j Install second Seal Washer onto Piston Rod k Thread Rod Cover onto Piston Rod and tighten to specified torque in Bolt Torque Table Confirm no leak is present Tighten as necessary 10 ADJUS...

Страница 24: ...ction and discharge valves MUST be installed in the correct cylinder head locations See Figure 10 1 VALVE REMOVAL a Remove the Valve Cover bolts Use the jacking threads and Valve Cover bolts to fully...

Страница 25: ...After replacing the Valves rotate the flywheel by hand to check for interference between the pistons and the valves 5 After 60 minutes of running time re torque the Valve Cover bolts SEAL PACKING REPL...

Страница 26: ...carrier assembly d Press a bearing cone onto each end of the crankshaft with the tapered end outward The bearing race should rest against the shoulder on the crankshaft e Lubricate the bearings with...

Страница 27: ...occur Complete compressor disassembly and replacement of rod packing bearings and other parts may be required 1 Keep a written record storage procedures performed preferably on the unit itself 2 Fill...

Страница 28: ...oises 8 Loose Valves Tighten valve hold down screws 9 9 Worn Internal Parts Inspect through inspection plates and repair as necessary 4 No Oil Pressure 10 Oil Pump Relief Valve Not Properly Set Set oi...

Страница 29: ...DECLARATIONS CB6A 210 page 29 32...

Страница 30: ...DECLARATIONS CB6A 210 page 30 32 Insert ATEX cert...

Страница 31: ...CB6A 210 page 31 32 NOTES...

Страница 32: ...215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Tra...

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