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501-L00    Page 4/12 

 

GENERAL INSTALLATION AND OPERATION

 

PUMP RELIEF VALVE AND BYPASS VALVE 

NOTICE: 

The pump internal relief valve is designed to protect the 
pump from excessive pressure and must not be used as 
a system pressure control valve. 

For ALL liquefied gas applications, install an external bypass 
valve, and any necessary piping, back to the tank. External 
Bypass Valves are integral to the performance and operation 
of liquefied gas pumps and are included in the boundary / 
jurisdiction of the pump (Refer to Form 589).

 

DO NOT pipe 

the bypass valve back to the intake line. The setting on the 
external bypass valve must be at least 25 psi (1.7 bar) lower 
than the pump internal relief valve setting. The valve and 
piping must be of adequate size to accommodate the full flow 
from the pump when the discharge line is closed. The non-
adjustable pump internal relief valve is factory set at 
approximately 150 PSI (10.3 bar). 

The 'Alternate Discharge to Storage Tank' line and manual 
valve may be used to unload transports without pumps into 
the storage tank.  The manual valve in this line must remain 
closed during all other operations. 

Refer to Blackmer Bypass Valve Installation and Maintenance 
Instructions for bypass valve settings and adjustments. 

 

Figure 3 – Bypass Valve Mounting 

CHECK VALVES 

The use of check valves or foot valves in the supply tank is 
not recommended with self-priming, positive displacement 
pumps.  

If the possibility of liquid backflow exists when the pump is off, 
a check valve in the pump discharge piping is recommended 
because the pump can motor in the reverse rotation and 
create undue stress on all attached components.  Never start 
a pump when it is rotating in the reverse rotation as the added 
starting torque can damage the pump and related equipment.   

 

PUMP ROTATION 

NOTICE: 

Confirm correct pump rotation by checking the pump 
rotation arrows respective to pump driver rotation. 

Blackmer LGL3021 pump model has a double ended rotor 
and shaft, enabling them to be driven from either shaft end. 
To change rotation, rotate the pump 180 degrees so that the 
opposite shaft becomes the driven shaft.  The shaft protector 
(186) MUST be mounted over the non-driven shaft. 

 

 

Operation without guards in place can 
cause serious personal injury, major 
property damage, or death. 

 

Do not operate 

without guard 

in place 

 

MOTOR DRIVEN PUMPS 

 

 

  Install, ground and wire to local and 

National Electrical Code requirements. 

  Install an all-leg disconnect switch near 

the unit motor. 

  Disconnect and lockout electrical power 

before installation or service 

 

Electrical supply MUST match motor 
nameplate specifications. 

Hazardous voltage. 

Can shock, burn or 

cause death. 

  Motors equipped with thermal protection automatically 

disconnect motor electrical circuit when overload exists.  
Motor can start unexpectedly and without warning. 

 

 

NOTICE: 

Consult the "General Installation and Operation" section 
of this manual for system information. 
 

PUMP MOUNTING 

Permanently mount the unit by securing the base plate with 
adequately sized anchor bolts to a level concrete floor 
following recommended industry standards (See Figure 4). A 
solid foundation will reduce system noise and vibration, and 

will improve pump performance. Refer to ANSI/HI standards 
or a suitable pump handbook for information on typical pump 
mounting and foundations. Check coupling alignment after 
pump and base assembly is secured to the foundation. 

                 

BOLT

BASE

STANDARD

PIPE

WASHER

 

Figure 4 

Содержание LGL3021A

Страница 1: ...www blackmer com or by contacting Blackmer Customer Service SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal word...

Страница 2: ...us or toxic fluids system must be flushed and decontaminated inside and out prior to performing service or maintenance Hazardous or toxic fluids can cause serious injury PUMP DATA PUMP IDENTIFICATION...

Страница 3: ...intake port on the pump Slope the pipe downward to the pump and do not install any upward loops Minimize the number of intake line fittings and eliminate restrictions such as sharp bends globe valves...

Страница 4: ...on all attached components Never start a pump when it is rotating in the reverse rotation as the added starting torque can damage the pump and related equipment PUMP ROTATION NOTICE Confirm correct p...

Страница 5: ...sheave capscrews 152C G 5 Measure the span length as shown in Figure 6 6 Adjust the motor base 183 and apply a specified force see Table 1 against the belt at the center of the span so that the belt...

Страница 6: ...closed valve can cause system failure personal injury and property damage Hazardous pressure can cause personal injury or property damage TRUCK MOUNTED PUMPS Failure to set the vehicle emergency brake...

Страница 7: ...is a Lever Operated Pull the control knob all the way out Manually check the lever under the truck to see that it is in the completely OPEN position b Discharge Pressure Operated Keep the discharge li...

Страница 8: ...sure can cause personal injury or property damage Hazardous or toxic fluids can cause serious injury NOTICE Maintenance shall be performed by qualified technicians only following the appropriate proce...

Страница 9: ...and 24B a Bend up the engaged lockwasher tang and rotate the locknut 24A counterclockwise to remove it from the shaft b Slide the lockwasher 24B off the shaft Inspect the lockwasher for damage and re...

Страница 10: ...See Figure 8 c After the bottom vanes and push rods are installed insert the rotor and shaft 13 fully into the casing 12 d Install the remaining vanes 14 into the top positions of the rotor 6 Install...

Страница 11: ...e tang with the locknut slot Secure the nut by bending the aligned lockwasher tang into the slot in the locknut The pump should continue to turn freely when rotated by hand g To check adjustment grasp...

Страница 12: ...shaft or drive coupling misaligned 9 Excessively worn rotor 10 Malfunctioning valve in the system 11 Relief valve setting too low 12 Liner installed backwards 13 Damaged vanes see following category...

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