BLACKMER LB161B Скачать руководство пользователя страница 10

OPERATION

 

CB5A-021    page 10/24

 

STARTUP PROCEDURE 

NOTICE: 

Consult  the  'Troubleshooting'  section  of  this  manual  if 
difficulties during startup are experienced. 

1.  Start the compressor.  Oil pressure should register 

25 psig (172 kPa) within 10 seconds.   

 

If  proper  oil  pressure  is  not  present,  stop  the 
compressor and correct the problem. 

 

Operating the compressor with low oil pressure will 
cause  severe  damage  to  the  unit.  Adjust  if 
necessary.  See "Setting the Oil Pressure".   

 

Operation of the compressor with low or 
no oil may result in extreme 
temperature in the crankcase.  This 
could be an ignition source in the 
presence of explosive gas and could 
lead to severe personal injury or death. 

 

Hazardous gases 

can cause property 

damage, personal 

injury or death 

 
 

The oil pump on these models will operate in either 
direction of crankshaft rotation. 

2.  Verify that the suction and discharge pressures are 

within the expected ranges. 

 

Operating limits listed in the "Compressor Data" 
section must not be exceeded.

 

3.  Check  for  leakage  from  the  piping  and  equipment, 

and repair as necessary. 

4.  If the seals (packing) have just been replaced or if 

the compressor has  been  out of service for over 6 
months, the lower seal MUST be manually lubricated 
during the first 60 minutes of operation.  See "Seal 
(Packing) Replacement" section.  New compressors 
have had the packing broken in at the factory. 

5.  On newly rebuilt units, the valve hold down screws, 

valve  cover  plate  bolts  and  cylinder  head  bolts 
MUST  have  their  torque  checked  after  60  minutes 
running  time.    Also  re-tighten  all  hold  down  bolts, 
flywheel  bolts,  etc.  after  60  minutes  running  time.  
See Table 7 - "Bolt Torque." 

Содержание LB161B

Страница 1: ...ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury or property damage Warns of hazards...

Страница 2: ...luid or pressure containment components during compressor operation can cause serious personal injury death or major property damage Hazardous or toxic fluids can cause serious injury Hazardous pressu...

Страница 3: ...EPLATE DATA A nameplate is attached to the side of all Blackmer compressors showing the Model No I D No and Serial No These numbers should be available when information or parts are needed for a parti...

Страница 4: ...IMIZING COMPRESSOR LIFE Life of critical compressor components such as piston rings valves and packing will vary considerably with each application installation and operating procedures Premature fail...

Страница 5: ...Strainers must be cleaned every 180 days or more frequently if the system requires 3 Expansion joints placed within 36 0 9 m of the compressor will compensate for expansion and contraction of the pip...

Страница 6: ...e of ignition in explosive atmospheres causing severe personal injury or death Hazardous gases can cause property damage personal injury or death V BELT DRIVES Most Blackmer compressors are driven via...

Страница 7: ...INSTALLATION CB5A 021 page 7 24 Figure 4 Liquid Transfer Flow Schematic Figure 5 Vapor Recovery Flow Schematic Figure 6 Typical Liquefied Gas Transfer Compressor...

Страница 8: ...h will shut off the intake line to the compressor in the event of an excessive liquid level A vacuum breaking valve is provided on the liquid trap head in case the trap closes and a vacuum develops be...

Страница 9: ...or death 2 Re check the system piping and the piping supports to ensure that no piping loads are being placed on the compressor Discharge piping surface temperatures may be hot during operation over...

Страница 10: ...ge personal injury or death The oil pump on these models will operate in either direction of crankshaft rotation 2 Verify that the suction and discharge pressures are within the expected ranges Operat...

Страница 11: ...injury Hazardous pressure can cause serious personal injury or property damage Explosive gas can cause property damage personal injury or death Extreme heat can cause personal injury or property damag...

Страница 12: ...s Internal Snap Ring Pliers Seal Replacement Feeler gauges or Depth Micrometer Piston Clearance Screwdriver Flat Blade Nameplate screws Packing Installation Pliers Rubber Mallet Arbor Press Wrist Pin...

Страница 13: ...ng the oil bring the compressor up to normal operating temperature Remove the crankcase drain plug and drain the oil into an adequately sized container Remove the oil pickup screen and clean in a suit...

Страница 14: ...and cylinder O rings from the crosshead guide or distance piece 6 Packing Box Removal a Using an adjustable spanner wrench remove the packing box hold down rings Replace the nylon locking inserts in...

Страница 15: ...the bearing with grease g Set the top of the connecting rod over the crankshaft journal Replace the connecting rod cap with the dots on the connecting rod and cap on the same side h Start the nuts on...

Страница 16: ...e threading the piston clockwise onto the rod Tighten with the 3 adjustable spanner wrench d Follow this same procedure for the second piston e Rotate the crankshaft by hand a number of times to verif...

Страница 17: ...rop the liquid relief ball and spring into the head interior 4 Discharge valve Remove the discharge valve cage valve assembly and gasket 5 Inspect the valve for wear or breakage 6 Ensure that the old...

Страница 18: ...e the valve hold down screw is removed from the cover plate then place the cover plate and new O ring in position f Install the valve cover plate capscrews and tighten per Table 7 Bolt Torque g Instal...

Страница 19: ...o Figures 12 and 13 for proper TYPE 1 component location and orientation 4 Single Seal Packing Box Assembly a Install the lower retainer ring b Install the packing rings spring washers and the upper r...

Страница 20: ...last washer to compress the seal spring slightly LB602C Attach the S3R seal cup assembly to the bottom of the packing box c Insert the oil deflector ring excluding LB602 through the top of the packin...

Страница 21: ...bearing cone onto each end of the crankshaft with the tapered end outward The bearing race should rest against the shoulder on the crankshaft e Lubricate the bearings with grease 8 Install the cranksh...

Страница 22: ...age to the compressor may occur Complete compressor disassembly and replacement of rod packing bearings and other parts may be required 1 Keep a written record storage procedures performed preferably...

Страница 23: ...lved bypass line between the suction and discharge lines may be necessary 6 7 Knocks or Other Noises 10 Loose Valves Tighten valve hold down screws 11 11 Worn Internal Parts Inspect through inspection...

Страница 24: ...CB5A 021 page 24 24 1809 Century Avenue Grand Rapids Michigan 49503 U S A 616 241 1611 Fax 616 241 3752 www blackmer com...

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