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35

MAINTENANCE

GENERAL MAINTENANCE

For your own safety, turn 

the switch OFF and remove the safety 
key. Remove the plug from the power 
source outlet before maintaining or 
lubricating your saw.
  Clean out all sawdust that has 

accumulated inside the saw housing 
and the motor.

  Polish the saw table with an automotive 

wax to keep it clean and to make it easier 
to slide the workpiece.

  Clean cutting blades with pitch and 

gum remover.

  A worn, cut, or damaged power cord 

should be replaced immediately.

All electrical or mechanical 

repairs should be attempted only by 
a trained repair technician. Contact 
customer service for assistance. Use 
only identical replacement parts. Any 
other parts may create a hazard.
  Use liquid dishwashing detergent and 

water to clean all plastic parts.

 NOTE: Certain cleaning chemicals can 

damage plastic parts.

  Avoid use of cleaning chemicals or 

solvents, ammonia and household 
detergents containing ammonia.

BLADE RAISING AND TILTING 
MECHANISM (FIGURE dd, ee)

After every five hours of operation, the

blade raising mechanism and tilting 
mechanism should be checked for 
looseness, binding, or any other 
abnormalities. 
  With the saw disconnected from the 

power source, turn the saw upside 
down, and pull up and push down on 
the motor unit.

  Observe any movement of the motor 

mounting mechanism. 

  Loosen or tighten the four hex 
 

screws (1) by hex wrench for smooth 
operation. Adjust only 1/8 turn at a time. 
(Figure dd)

 NOTE: 

Do not adjust the screw more 

than 1/2 turn in total as this may 
damage the mechanism.

WARNING

!

Dado cut

bb

cc

1

3

2

For your own safety, 

always replace the blade, blade guard 
assembly, anti-kickback pawls assembly 

and table insert when you finish the 

dado operation.

WARNING

!

WARNING

!

Содержание JT2504BD

Страница 1: ...s If you can t find the answer or do not have access to the Internet call 1 844 437 5095 from 8 30 a m to 5 p m EST Mon Fri to speak with an agent Please have the catalog number available when you call SAVE THIS MANUAL FOR FUTURE REFERENCE VEA EL ESPANOL EN LA CONTRAPORTADA INSTRUCTIVO DE OPERACIÓN CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA ADVERTENCIA LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCT...

Страница 2: ...e accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the WARNING WARNING DANGER CAUTION outlet Never modify t...

Страница 3: ...plication The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessor...

Страница 4: ... NEVER LEAVE THE SAW RUNNING UNATTENDED Do not leave the saw until the blade comes to a complete stop WARNING SAVE THIS INSTRUCTION IMPORTANT SAFETY INSTRUCTION FOR TABLE SAW To avoid mistakes that could cause serious injury do not plug the tool in until you have read and understood the following ALWAYS USE SAW BLADE GUARD riving knife and anti kickback pawls assembly for every through sawing oper...

Страница 5: ...n the cutting direction but reduce the possibility of the material being thrown backwards toward the operator For proper operation follow the instructions in this Instruction Manual entitled ASSEMBLY AND ADJUSTMENTS Page 15 Failure to provide sawdust fall through and removal hole will allow sawdust to build up in the motor area resulting in a fire hazard and potential motor damage USE ONLY saw bla...

Страница 6: ...ade Do not rip by applying the feed force to the section of the workpiece that will become the cut off free piece Feed force when ripping should always be applied between the saw blade and the fence use a push stick for narrow work 6 in 152 mm wide or less Keep saw blade guard assembly riving knife and anti kickback assembly in place and operating properly If anti kickback assembly is not operatio...

Страница 7: ...rom electrical shock IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric currents and reduces the risk of electric shock This tool is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local...

Страница 8: ...r gouging and dangerous kickback FREEHAND Performing a cut without using a rip fence miter gauge hold down or other proper device to prevent the workpiece from twisting during the cutting operation GUM A sticky sap from wood products HEEL Misalignment of the blade JAMB NUT Nut used to lock another nut in place on a threaded rod or bolt KERF The amount of material removed by the blade cut KICKBACK ...

Страница 9: ...f turns completed by a spinning object in one minute RIP FENCE A guide used for rip cutting which allows the workpiece to cut straight RIPPING Cutting with the grain of the wood or along the length of the workpiece RIVING KNIFE A metal piece of the guard assembly located behind and moves with the blade Slightly thinner than the saw blade it helps keep the kerf open and prevents kickback SAW BLADE ...

Страница 10: ...nvolve your safety PROHIBITION WEAR EYE PROTECTION Always wear safety goggles or safety glasses with side shields READ AND UNDERSTAND OPERATOR S MANUAL To reduce the risk of injury user and all bystanders must read and understand operator s manual before using this product SUPPORT AND CLAMP WORK KEEP HANDS AWAY FROM BLADE Failure to keep your hands away from the blade will result in serious person...

Страница 11: ...ny part is missing or damaged please do not plug in or use the table saw until replacements have been obtained UNPACKING YOUR TABLE SAW 1 1 Table saw 2 Rip fence 3 Blade guard assembly 4 Miter gauge 5 Anti kickback pawls 6 4 mm hex wrench 7 Rear support 8 Rear support tube 9 Push stick 10 Blade wrenches 11 Rear support hardware bag 1 2 3 4 5 9 6 10 11 7 8 WARNING ...

Страница 12: ... YOUR TABLE SAW 2 12 Blade 13 Handwheel handle 14 Power cord storage assembly 15 Table saw mounting Hardware bag 16 Stand handle hardware bag 17 Wheel hardware assembly 18 Stand 13 14 17 12 15 18 16 CARTON CONTENTS ...

Страница 13: ... 7 Stand locking hook 8 Stand leg clamp 9 Leveling foot 10 Stand handle 11 Miter gauge 12 Miter gauge storage 13 Push stick storage 14 Blade 15 Riving knife 16 Anti kickback pawls 17 Rear support 18 Power cord storage 19 Dust port 20 Stand 21 Stand Wheels 22 Stand locking lever 23 Extension table 24 Table insert 1 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 9 8 7 6 5 3 4 ...

Страница 14: ... ASSEMBLY Not Supplied Flat bladed screwdriver Adjustable wrench and or 5 mm 8 mm 10 mm 13 mm and 17 mm wrench Phillips screwdriver Combination square Straight edge Supplied Box end wrench Open end wrench 4 mm hex wrench ...

Страница 15: ...ex bolt 6 the sleeve 7 two flat washers 8 and the nut 9 Figure B NOTE Verify that the side of the wheel that has the concavities 10 is facing toward the stand as shown in Figure B Tighten using two 17 mm wrenches for the nut and bolt NOTE Do not overtighten Doing so will not allow the wheels to turn Repeat the above steps for assembling the other wheel SETTING UP THE STAND FIGURE C Lift the stand ...

Страница 16: ...hat the table saw is securely locked in position FOLDING THE STAND FOR TRANSPORT OR STORAGE FIGURE C E Lift slightly the wheel side of table saw raise the cover plate 7 on the wheel side of stand pull the stand locking lever 6 to the right as the release direction and then lower the saw slowly close to the wheel Figure C Rest the saw onto the floor Fold the leg set 1 close to the stand frame until...

Страница 17: ... blade and blade wrenches Figure H Loosen and remove the knob 1 on the right side of the saw housing Place extra blades not included and blade wrenches 2 onto the arbor Installing the power cord storage clamps Figure I Attach the power cord storage clamp 1 into the hole set on the rear side of the saw housing with screw 2 and nut 3 NOTE The nut is placed inside the saw housing Repeat for the other...

Страница 18: ...ing pin in the plastic stops fits into the matching hole in the support tube This will lock the tube into the support Figure L NOTE The plastic stops 3 must be installed underneath the rear support tubes 1 Insert the rear support tubes 1 into the two holes in the rear of the saw table and into the support tube brackets under the table Position the rear support assembly as the instruction labels ar...

Страница 19: ...against the inner flange 6 Figure O Clean the outer blade flange 4 and install it onto the arbor 5 and against the blade 7 Figure P Thread the arbor nut 3 onto the arbor making sure the flat side of the nut is against the outer blade flange 4 then hand tighten To tighten the arbor nut 3 place the open end wrench 8 on the flats of the saw arbor to keep the arbor from turning Figure P Place the box ...

Страница 20: ...t should fit into the slot on the riving knife Make sure the riving knife 3 is in its highest position NOTE The riving knife has two positions the high position for all through cuts and the lower position for all non through cuts Insert the set plate 6 making sure the two outer holes fit into the two pins on the mounting bracket Insert the washer 7 into the lock lever 8 and insert into the middle ...

Страница 21: ...ion Take the anti kickback pawls assembly and lift up the locking lever 2 located on top Figure T Place the front of assembly into slot 3 and push down making sure the assembly is engaged in the slot Push down on the locking lever 2 to lock Figure T U NOTE Make sure the anti kickback pawls assembly is locked in position before operating the saw WARNING WARNING WARNING Take the blade guard 4 and pr...

Страница 22: ...en the blade lock knob and turn the handwheel to 90 on the bevel scale Tighten the blade lock knob Remove the anti kickback pawls assembly by lifting the anti kickback pawls lever 2 Figure T Remove the blade guard assembly by pressing down the red spring button 5 Figure W AVOIDING KICKBACKS FIGURE X To avoid kickbacks having the work thrown violently back toward you keep the blade sharp keep the r...

Страница 23: ... will cause the fence to come out of alignment Failure to properly align the fence can cause kickback and serious injury RIP FENCE INDICATOR ADJUSTMENT FIGURE AA The rip fence indicator 1 points to the measurement scale 2 The scale shows the distance from the side of the fenc e to nearest side of the blade Measure the actual distance with a rule If there is a difference between the measurement and...

Страница 24: ... to determine if the blade is 90 to the table Figure DD If the blade is not 90 to the table loosen or tighten depending on whether you are increasing or decreasing the degrees the hex bolt 3 with a 5 mm hex wrench until blade achieves 90 Figure EE Loosen the blade lock knob and reset the blade at the maximum vertical position then tighten the blade lock knob Check again to see if the blade is 90 t...

Страница 25: ...e switch and unplug the saw Remove the blade guard for this procedure but reinstall and realign after adjustment Raise the blade to the highest position and set at the 0 angle 90 straight up Select and mark with a felt tip marker a blade tooth having a right set and rotate the blade so the marked tooth is 1 2 in above the table Place the combination square base 1 into the right side miter gauge gr...

Страница 26: ... without the blade guard in place for all through sawing operations This adjustment was made at the factory but it should be rechecked and adjusted if necessary Remove the table insert and raise the blade to the maximum height position by turning the blade elevation tilting handwheel clockwise Remove the blade guard and anti kickback pawls assembly Loosen the blade lock knob Turn and move the blad...

Страница 27: ...ATING INSTRUCTION RAISING THE BLADE FIGURE KK To raise or lower the blade turn the blade elevation tilting handwheel 1 to the desired blade height TILTING THE BLADE FIGURE KK Loosen the blade lock knob 2 move the handwheel 1 to the desired angle then tighten the blade lock knob 2 ON OFF SWITCH FIGURE LL The ON OFF switch has a safety key 1 With the key removed from the switch unauthorized and haza...

Страница 28: ... from under the saw frequently To prevent sawdust buildup inside the saw housing attach a vacuum hose 1 hose is not included to the dust port 2 at the rear of the table saw DO NOT operate the saw with the hose in place unless the vacuum is turned on USING THE TABLE EXTENSION FIGURE NN Release the extension table locking levers 1 in the front and rear table positions Slide the table extension 2 out...

Страница 29: ...operly Safety glasses are worn Failure to adhere to these common safety rules and those printed in the front of this manual can greatly increase the likelihood of injury RIPPING FIGURE OO PP To prevent serious injury Never use a miter gauge when ripping Never use more than one rip fence during a single cut Do not allow familiarity or frequent use of your table saw to cause careless mistakes Rememb...

Страница 30: ...ckback Place the featherboard against the uncut portion of the workpiece to avoid kickback which could cause serious personal injury MAKE A FEATHERBOARD FIGURE QQ RR Select a solid piece of lumber approximately 3 4 in thick 4 in wide and 18 in long To make a featherboard cut one end of the lumber at 60 degrees then cut 8 in long slots 1 4 in apart on the angled end as shown in Figure QQ USE A FEAT...

Страница 31: ...e base Start with 3 8 in plywood at least 5 1 2 in wide or wider and 12 in long or longer Cut the piece to shape and size as shown Making the handle Start with 3 4 in hardwood at least 5 in wide or wider and 7 in long or longer Cut the piece to shape and size as shown Making the bracket Start with 3 8 in wood at least 3 8 in wide or wider and 2 1 2 in long or longer Cut the piece to shape and size...

Страница 32: ...blade has completely stopped Always position the larger surface of the workpiece on the table when crosscutting and or bevel crosscutting to avoid instability USING THE WOOD FACING ON THE MITER GAUGE FIGURE VV Slots are provided in the miter gauge for attaching an auxiliary facing 1 to make it easier to cut very long or short pieces Select a suitable piece of smooth wood drill two holes through it...

Страница 33: ...ration is the same as crosscutting except the miter gauge is locked at an angle other than 90 Set the blade 1 to 0 bevel angle Set the miter gauge 2 at the desired miter angle and lock in position by tightening the miter gauge lock handle Hold the workpiece 3 firmly against the face of the miter gauge throughout the cutting operation USING THE WOOD FACING ON THE RIP FENCE FIGURE ZZ When performing...

Страница 34: ...mum dado blade diameter is 6 in NOTE An dado insert plate parts number 308K not included is required for this procedure Remove the table insert saw blade anti kickback pawls assembly and blade guard for dado cuts ONLY Lower the riving knife to its lowest position Install a dado blade not exceeding 6 in in diameter and 1 2 in in width Install the dado table insert making sure that the rear of the i...

Страница 35: ...an all plastic parts NOTE Certain cleaning chemicals can damage plastic parts Avoid use of cleaning chemicals or solvents ammonia and household detergents containing ammonia BLADE RAISING AND TILTING MECHANISM FIGURE dd ee After every five hours of operation the blade raising mechanism and tilting mechanism should be checked for looseness binding or any other abnormalities With the saw disconnecte...

Страница 36: ...ng or if the spring or wire is damaged or burned Remove the blade guard blade rip fence miter gauge and stand assembly from the table saw Lower the blade height to its minimum setting This will make the brush locations easier to access Place cardboard or an old blanket on the floor to protect the saw table surface Place the saw upside down on the protective material Tilt the blade elevation tiltin...

Страница 37: ...s a participating retailer Returns should be made within the time period of the retailer s policy for exchanges usually 30 to 90 days after the sale Proof of purchase may be required Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges The second option is to take or send the product prepaid to a Black Decker owned or authoriz...

Страница 38: ...Tilt angle pointer not set accurately Check blade with square and adjust positive stop Check blade with square and adjust to zero Material pinched blade when ripping Rip fence not aligned with blade Warped wood edge against fence is not straight Check and adjust rip fence Select another piece of wood Material binds on riving knife Riving knife not aligned correctly with blade Check and align rivin...

Страница 39: ...oose dust and dirt Blade does not come up to speed Reset trips too easily Extension cord too light or too long Low house voltage Replace with adequate size cord Contact your electric company Machine vibrates excessively Saw not mounted securely to workbench Bench on uneven floor Damaged saw blade Tighten all mounting hardware Reposition on flat level surface Replace blade Does not make accurate 45...

Страница 40: ...N Use good quality plywood or solid wood Use 1 2 in 13 mm or 3 4 in 19 mm material Push stick MUST be thinner than the width of material being cut Drill Hole for Hanging Notch for Prevent Hand from Slipping Cut Here to Push 1 2 in 13 mm Wood Cut Here to Push 3 4 in 19 mm Wood ...

Страница 41: ...HEX 1 0K3H CR RE PAN HD SCREW WASHER M6 1 0 12 2 2X74 WRENCH 1 0K9U HEX HD TAPPING SCREW M5 16 25 4 2YF8 BACK UPER TUBE_ RIGHT 1 0KBQ CR RE PAN HD TAPPING SCREW M5 16 10 1 2YGQ RETAINING CLIP 2 0KF7 CR RE PAN HD SCREW M4 0 7 12 2 2YGT ANGLE ROD 1 0KJN CAP HD SQ NECK BOLT M6 1 0 35 1 2YJ0 SPACER 2 0KMT HEX NUT M8 1 25 T 5 2 2YV2 HEIGHT REGULATING BOLT ASS Y 1 0KSM STRAIN RELIEF 1 3081 CROSS RECESSE...

Страница 42: ...N HD SCREW M5 0 8 6 2 3NVR WAVE WASHER 1 3HJB CR RE PAN HD SCREW M5 0 8 10 1 3NVV PARALLEL BRACKET ASS Y 1 3HJW HEX NUT M5 0 8 T 4 2 3NVZ ANTI KICKBACK PAWLS ASS Y 1 3HK2 FLAT WASHER φ5 14 1 2 3NW3 BLADE GUARD ASS Y 1 3HK7 FLAT WASHER 3 16 1 2 3 64 4 3NW4 MITER GAUGE ASS Y 1 3J7N CR RE PAN HD TAPPING SCREW M4 16 16 2 3NW5 MITER GAUGE ASS Y 1 3KG0 HEX SOC HD CAP BOLT M5 0 8 8 2 3NW7 SLIDING BASE AS...

Страница 43: ...ORTABLE TABLE SAW MODEL NO JT2504BD SCHEMATIC TABLE SAW PARTS LIST 2YGT 0B9P 3NVJ 0BA9 0BAB 0BA4 2T6E 0KJN 3MB7 3NVZ 3NW3 2RVJ 3ADS 3P3E 3NW7 32R9 3NV6 3HJB 3P0F 3081 3HJW 10K5 3EWW 3EWZ 3NVM 3HK2 3P3L 3H69 3NXK ...

Страница 44: ...HER SCREW M5 12 50 2 0KTK STRAIN RELIEF 1 0QFE BRUSH COVER 2 0QFF CARBON BRUSH ASS Y 2 0QFG BRUSH HOLDER ASS Y 2 2RPP FLOW GUIDE 1 2RWS CR RE COUNTER SUNK HEAD SCREW M5 0 8 55 2 2RXC LABEL 1 2YF5 BRACKET 1 2YH8 MOTOR COVER 6 1 30L3 CUTTER SHAFT ASS Y 1 30L5 ARMATURE ASS Y 1 33F7 FIELD ASS Y 1 3NYP CR RE PAN HD SCREW WASHER M5 0 8 55 4 3NYV WAVE WASHER 1 ...

Страница 45: ...PPORT 1 2X6Q END CAP 1 3F3L CONNECTOR TUBE 2 2Y7K ANCHOR PLATE 1 3F3M ROD 1 30XP FLAT WASHER φ6 13 1 4 3F3N SLEEVE 2 30Z0 NUT CHUCK M6 1 0 T 6 4 3F3S BOTTOM BRACKET ASS Y 1 32R9 NUT CHUCK M5 0 8 T 5 3 3F3T CASTER 2 32R9 NUT CHUCK M5 0 8 T 5 1 3F3W BOTTOM BRACKET 1 32RA NUT CHUCK M6 1 0 T 6 2 3F3X HANDLE 2 32RB NUT CHUCK M8 1 25 T 8 4 3F3Z COLLAR 1 32RB NUT CHUCK M8 1 25 T 8 2 3F63 GRIP 6 2 34XF PL...

Страница 46: ...126 Cat No JT2504BD Form 11493NXK Copyright 2016 Black Decker November 2015 Printed in China ...

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