CS-TM-001.04
Revised 5-Mar-14
Rotisserie Oven
MODEL SRR Service Manual
T em pe ra ture
Smoker
P o we r
Страница 1: ...CS TM 001 04 Revised 5 Mar 14 Rotisserie Oven MODEL SRR Service Manual Temperature Smoker Power ...
Страница 2: ...d 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by BKI The extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor travel mileage or any other charges EXCLUSIONS អ Negligence or acts of God អ Thermostat calibrations after 30 days from equipment...
Страница 3: ...ual and Set Temperatures 9 Preparing and Loading Chickens 10 Trussing Chickens 10 V Spits 11 Meat Forks 12 Baskets 12 Optional Wood Smoker 13 Installation 14 Unpacking and Handling 14 Location and Clearance 14 Extraction 14 Wiring 14 General Guidelines 14 Guidelines for European FoodService Equipment 18 Operating 18 Safety Cut Out 18 Maintenance 19 Scheduled Maintenance 19 Oven Cleaning Daily 19 T...
Страница 4: ...pe 44 0870 9904242 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where pote...
Страница 5: ... Units not provided with a cord and plug do not meet this requirement In accordance with Local and or National wiring codes the installer must provide the means of full disconnection Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot oven parts or touching any hot metal surface If you lose or damage your mitts you can buy new ones at y...
Страница 6: ...new safety label obtain the number of the specific label illustrated on page 5 then phone the applicable BKI Technical Services Department BKI North America 864 963 3471 BKI Europe 44 0870 9904242 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep ...
Страница 7: ...SRR Rotisserie Oven Introduction 5 Temperature Smoker Power Safety Labels ...
Страница 8: ...sed to prepare raw meats unless the area has been thoroughly cleaned and sanitized Storage of Raw Meats Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie Raw product must always be stored at temperatures below 38 F 3 C Never store or mix raw foods above cooked foods as this is a health hazard The drippings from raw foods contaminate cooked or process...
Страница 9: ...power is being applied to the oven from the Main Power Isolator Circuit Breaker 4 Main Power Switch Turns power on or off to the entire unit When placed in the on position the controller is powered lights illuminate and the rotor motor engages if the door s is closed When placed in the off position power is removed from the entire unit 5 Timer Temperature Controller Used for operation of the oven ...
Страница 10: ...using the DOWN key 1 or UP key 4 Keys The longer the button is held the faster the time will scroll Once the desired time is reached press the Alarm Cancel Key to accept the time NOTE The Display will now alternate between PrEx and either xx xx or xHxx NOTE xx xx is displayed if the time value is less than one hour and xHxx is displayed if the time value is one hour or more Where PrE is the pre al...
Страница 11: ...ing the preheat cycle the Display will show Louu Once the preheat cycle is complete the Display will show rEdy Load product into the oven and securely close the oven door Press the desired Timer Key 1 thru 4 The Timer LED above the selected Timer Key will flash and the Display will count down the cook time from the programmed time After the specific timer function has completed an audible alarm wi...
Страница 12: ...ing In addition trussing keeps the chicken moist by retaining more of the natural juices and helps prevent the wing tips from burning Using 6 7 elastic ties follow these simple steps to truss the chickens 1 Fold wing tips back under the chicken 2 With the back of the chicken up slip the tie under the wings and pull back 3 Pull and twist the tie over the back of the chicken to form an X Make sure w...
Страница 13: ...e areas where the two chickens were touching The SRR 7 will hold up to 7 v spits When loading less than 7 spits space the spits as evening as possible on the rotors Balancing the load on the rotors will extend the life of the rotor drive system When loading only 2 or 3 spits DO NOT place them in adjacent mounting locations on the rotors Load the first v spit on the rotors as described below Use th...
Страница 14: ...askets Baskets allow a wide range of products to be cooked in the SRR 7 In addition to whole chickens chicken pieces ribs roasts and others cuts of meat can be cooks in the baskets When loading the baskets make sure the items to be cooked are not wider than the basket If items overhang the sides of the baskets they could catch on other baskets or components inside of the oven causing the items to ...
Страница 15: ... same time the oven is turned on to preheat Using metal tongs or another utensil place pre soaked wood chips into the preheated smoker cup after product is loaded in the oven Touching the wood smoker cup surface could cause severe burns Always use a metal utensil to place wood chips into the smoker cup The amount of wood chips required depends on the product cook time and the size of the wood chip...
Страница 16: ...e permanently mounted near other immovable objects additional clearance must be provided for connection and service of the oven on both sides All ventilation slots must be kept free from obstruction Extraction Extraction is not a specific requirement for this type of equipment without the wood smoker option Certain conditions e g installation in a confined space temperature controlled environment ...
Страница 17: ...ice access Back 2 in 50 mm Front 36 in 914 mm for door opening Top 6 in 255 mm for air flow Bottom 6 in 255 mm for air flow Dimensions Height 37 1 16 in 941 mm Width 40 1 2 in 1029 mm Depth 31 1 16 in 789 mm Weight 340 lb 154 kg Crated Dimensions Height 47 in 1194 mm Width 45 in 1143 mm Depth 42 in 1067 mm Volume 49 6 cu ft 1 41 m 3 Weight 400 lb 181 kg Electrical Volts Phase Watts Amps Wires 208 ...
Страница 18: ...ont 36 in 914 mm for door opening Top 6 in 255 mm for air flow Bottom 4 in 101 mm for air flow Dimensions Height 78 in 1982 mm Width 40 1 2 in 1029 mm Depth 31 1 16 in 789 mm Weight 680 lb 308 kg Crated Dimensions Height 88 in 2235 mm Width 45 in 1143 mm Depth 401 2 in 1029 mm Volume 92 8 cu ft 2 64 m 3 Weight 750 lb 340 kg Electrical Volts Phase Watts Amps Wires 208 1 8132 39 1 2 G 240 1 8976 37 ...
Страница 19: ... in 50 mm Front 31 in 787 mm for door opening Top 6 in 255 mm for air flow Bottom 6 in 255 mm for air flow Dimensions Height 31 1 16 in 941 mm Width 35 3 4 in 1029 mm Depth 25 1 16 in 789 mm Weight 260 lb 118 kg Crated Dimensions Height 41 in 1194 mm Width 40 in 1143 mm Depth 36 in 1067 mm Volume 34 2 cu ft 0 97 m 3 Weight 320 lb 145 kg Electrical Volts Phase Watts Amps Wires 208 1 4987 24 0 2 G 2...
Страница 20: ...o that if the supply cable is strained the earth conductor is the last to become disconnected To gain access to the control panel and terminal block connection remove the 4 side panel securing screws on the drive side of the oven The main terminal block is toward the bottom right hand side of the control box Cable entry is provided through the base of the oven Refer to the equipment wiring diagram...
Страница 21: ...brasive cleaners may damage the cabinet finish Use mild soap and water only DO NOT USE OVEN CLEANER on this machine Caustic cleaners will damage the equipment Never get excess water in the interior of the cabinet as this can damage unit This equipment is not intended to be cleaned with a water jet 1 Turn the main power switch OFF and remove power from the main breaker box via the breaker switch 2 ...
Страница 22: ...ponge and BKI Cleaner Wipe dry with a clean cloth 8 Clean the outside and inside of the rotisserie oven with warm water a sponge and an approved cleaner which is authorized for use on food surface areas 9 Replace the grease drawer 10 Install rotors in the oven as described below 11 Install rotor shaft in reverse order of the removal instructions above Make sure the bead in the center of the shaft ...
Страница 23: ...pletely closed Defective door switch Contact BKI service agent for corrective action Defective contactor Contact BKI service agent for corrective action Defective motor or capacitor Contact BKI service agent for corrective action Rotor will not rotate while depressing Rotor switch with door open but operates with doors closed Defective rotor switch Contact BKI service agent for corrective action O...
Страница 24: ...OSERS SRR 7 MEAT BASKET w 4 GOOSERS SRR 5 MB0037 MB0041 Figure 1 1 MEAT BASKET SRR 7 MEAT BASKET SRR 5 MB0038 MB0040 Figure 1 2 MEAT FORK SRR 7 MEAT FORK SRR 5 MF0032 MF0044 Figure 1 3 V SPIT SRR 7 V SPIT SRR 5 MF0038 MF0045 Figure 1 4 BKI RUBBER GLOVES G0089 Figure 1 5 Figure 1 Accessories 1 2 3 4 5 ...
Страница 25: ...d with L0004 1 Parts Lists Use the information in this section to identify parts To order parts call your local BKI sales and service representative Before calling please note the serial number on the rating tag affixed to the unit General Parts 1 2 CONTROL PANEL 3 4 11 ROTOR DRIVE PASSIVE SHAFT OPPOSITE SIDE CONTROL PANEL WOOD SMOKER CONTROL ...
Страница 26: ...lement 2 B0263 1 Bearing Rotor Shaft 3 S0366 1 Plunger Switch 4 F0394 FU004UK 1 Fuse 8 A Lights Fuseholder 5 T0174 T0172 F0257 1 Temperature Probe w 1 4 Terminals Rotary Dial Controls Temperature Probe w Socket Terminals PB Control Connector Housing 4 Position PB Control 6 LH0027 B0567 6 or 4 Lampholder with Lens Bulb Replacement Bulb 40W 7 FB30209203 1 Mount Thermostat Bulb 8 WB30224400 AB5520550...
Страница 27: ... Pri x 24V Sec 4 T0108 1 Thermostat 450 F 232 C Manual Reset 5 TB0003 4 Terminal Section 3 Conductor 8 AWG 6 TB0005 1 Ground Terminal 3 Conductor 8 AWG 7 TB0004 1 Terminal End Plate 3 Conductor 8 AWG 8 TB0109 4 Terminal End Stop 9 TB0121 2 Jumper Terminal Block 2 Position 8 AWG 10 TB0103 5 Terminal Section 4 Conductor 10 AWG 11 TB0105 1 Terminal End Plate 43 Conductor 10 AWG 12 TB0106 1 Jumper Ter...
Страница 28: ...l ITEM PART QTY DESCRIPTION 1 AN3021600S 1 Controller Temperature Cook Timer 2 SP0050 4 Spacer 1 4 3 NUT253 4 Nut 6 32 Lock 4 SW040UK 1 or 2 Switch Rocker 5 LI016UK 1 Pilot Light Rectangular 6 S0309 1 Pushbutton Operator Mushroom Head 7 S0307 1 Contact Block 1 N O 8 N0599 1 Decal Control Plate 9 SP0051 6 Spacer 3 8 OD x 1 16 t ...
Страница 29: ...EMENT TIMER Table 4 Control Plate Push Button Control ITEM PART QTY DESCRIPTION 1 TI0031 1 Electronic Timer 2 T0176 4 Electronic Thermostat 3 K0053 4 Knob with Indicator 4 SW040UK 1 or 2 Switch Rocker 5 LI016UK 1 Pilot Light Rectangular 6 S0309 1 Pushbutton Operator Mushroom Head 7 S0307 1 Contact Block 1 N O 8 N0640 1 Decal Control Plate ...
Страница 30: ... TIGHTEN JAM NUT 1 3 2 Rotor Drive Table 5 Rotor Drive ITEM PART QTY DESCRIPTION 1 M0108 1 Gearmotor 208 230V 50 60 Hz 2 SH0025 1 Rotor Drive Shaft 3 SCR486 1 Screw 3 8 16 x Cup Point Set 4 NUT261 1 Nut 3 8 16 Jam 5 KSA091 1 Key Sq x 1 6 FB30208302 2 Mounting angle Gearmotor 7 BLT257 8 Bolt 20 x 5 8 Carriage 8 WSH248 8 Nut 20 Keps Passive Shaft Table 6 Passive Shaft ITEM PART QTY DESCRIPTION 1 SH0...
Страница 31: ...der panel Tighten screws Inner Doors AB30208600 SRR 7 rev A LH Hinge AB30221500 SRR 7 rev B LH Hinge AB30215200 SRR 7 rev A RH Hinge AB30221600 SRR 7 rev B RH Hinge AB30214100 SRR 5 LH Hinge Table 7 Inner Door ITEM PART QTY DESCRIPTION 1 G0135 G0322 1 Gasket Inner Door SRR 7 Gasket Inner Door SRR 5 2 L0004 1 Latch Edge Mount with Catch ...
Страница 32: ...ide graphic to the bottom 5 2 1 9 12 11 8 7 13 4 3 Apply Loctite 242 Thread Locker 6 10 14 Outer Doors AB30209500 SRR 7 LH Hinge Operator Side AB30216800 SRR 7 RH Hinge Operator Side AB30214600 SRR 5 LH Hinge Operator Side AB30215300 SRR 7 LH Hinge Customer Side AB30217000 SRR 7 RH Hinge Customer Side ...
Страница 33: ...t 20 Cap SSTL 8 MC0005 6 Magnet 9 FB30205203 FB30214203 1 Hinge Outer Door SRR 7 Hinge Outer Door SRR 5 10 FB30205503 FB30214503 FB30215103 FB30216903 1 Pull Outer Door SRR 7 LH RH Hinge Pull Outer Door SRR 5 Pull See thru Door SRR 7 LH Hinge Pull See thru Door SRR 7 RH Hinge 11 FB30205303 FB30214303 1 Magnet Mount Outer Door SRR 7 Magnet Mount Outer Door SRR 5 12 FB30205403 FB30214403 1 Cover Mag...
Страница 34: ...rew Threads 6 4 5 8 3 1 7 NOTE ORIENTATION OF ROTOR DISC 2 1 NOTE ORIENTATION OF ROTOR DISC 7 8 Table 9 Rotor Assemblies ITEM PART QTY DESCRIPTION 1 RO0047 RO0048 2 Rotor Disc SRR 7 Rotor Disc SRR 5 2 DC0101 1 Drive Coupler 3 DC0100 1 Passive Coupler 4 B0251 1 Bearing Button 5 B0250 1 Bearing ID x 1 6 F0362 1 Internal Retaining Ring 1 7 SCR136 8 Screw 10 24 x 3 8 Truss Head 8 WSH246 8 Washer 10 In...
Страница 35: ...al ANB30216600 1 3 2 4 WOOD SMOKER TEMPERATURE ADJUSTMENT INITIAL SETTING 3 1 2 Table 10 Wood Smoker ITEM PART QTY DESCRIPTION 1 C0357 1 Heating Element 300W 230V 2 S0141 1 Infinite Switch 240V 3 K0040 1 Knob Instrument 4 N0613 1 Decal Wood Smoker Control ...
Страница 36: ...SRR Rotisserie Oven Wiring Diagrams 34 Wiring Diagrams SRR 7 Push Button Controls 208 240V DELTA DOMESTIC 16 AWG WIRE 12 AWG WIRE 10 AWG WIRE ...
Страница 37: ...SRR Rotisserie Oven Wiring Diagrams 35 SRR 7 Push Button Controls 220 380 240 415V 16 AWG WIRE 12 AWG WIRE 10 AWG WIRE ...
Страница 38: ...AWG WIRE 10 AWG WIRE TC1 THERMOSTAT 24 120 24 100 COM 240 Relay Relay Aux 1 Aux 3 Aux 2 Probe L2 240 NEUT 120 L1 120 240 Relay T1 TIMER P1 L2 L1 H2 H1 P2 R4 R3 SW4 DOOR 8A 3 17 7 4 R2 R3 12 4 12 SW2 4 5 3 9 10 8 H1 TC1 1 T4 T3 T1 6 LADDER DIAGRAM TB1 2 L1 R1 L1 L2 L3 L1 L3 L2 SW1 L2 L1 L2 R1 R2 T2 6 5 4 7 3 6 7 7 M1 6 12 R2 R2 H2 H3 4 R4 13 TC1 14 4 11 SW4 R3 6 R4 6 11 11 6 4 T1 6 4 TB2 17 18 SW4 ...
Страница 39: ...TAT 24 120 24 100 COM 240 Relay Relay Aux 1 Aux 3 Aux 2 Probe L2 240 NEUT 120 L1 120 240 Relay T1 TIMER P1 L2 L1 H2 H1 P2 R4 R3 SW4 DOOR 8A 3 17 7 4 R2 R3 12 4 12 SW2 4 5 3 9 10 8 H1 TC1 1 T4 T3 T1 6 LADDER DIAGRAM TB1 2 L1 R1 L1 L2 L3 L1 L3 L2 SW1 L2 L1 L2 R1 R2 T2 6 5 4 7 3 6 7 7 M1 6 12 R2 R2 H2 H3 4 R4 13 TC1 14 4 11 SW4 R3 6 R4 6 11 11 6 4 T1 6 4 TB2 17 18 SW4 5 TB2 H4 7 19 20 SW5 18 TC2 3 Ph...
Страница 40: ...E 12 AWG WIRE 10 AWG WIRE TC1 THERMOSTAT 24 120 24 100 COM 240 Relay Relay Aux 1 Aux 3 Aux 2 Probe L2 240 NEUT 120 L1 120 240 Relay T1 TIMER P1 R4 R3 SW4 DOOR 8A 3 17 7 4 R2 R3 12 4 12 SW2 4 5 3 9 10 8 H1 TC1 1 T4 T3 T1 6 LADDER DIAGRAM TB1 2 L1 R1 L1 L2 L3 L1 L3 L2 SW1 L2 L1 L2 R1 R2 T2 6 5 4 7 3 6 7 7 M1 6 12 R2 R2 H2 H3 4 R4 13 TC1 14 4 11 SW4 R3 6 R4 6 11 11 6 4 T1 6 4 TB2 17 TB2 TC2 ...
Страница 41: ...HERMOSTAT 24 120 24 100 COM 240 Relay Relay Aux 1 Aux 3 Aux 2 Probe L2 240 NEUT 120 L1 120 240 Relay T1 TIMER P1 R4 R3 SW4 DOOR 8A 3 17 7 4 R2 R3 12 4 12 SW2 4 5 3 9 10 8 H1 TC1 1 T4 T3 T1 6 LADDER DIAGRAM TB1 2 L1 R1 L1 L2 L3 L1 L3 L2 SW1 L2 L1 L2 R1 R2 T2 6 5 4 7 3 6 7 7 M1 6 12 R2 R2 H2 H3 4 R4 13 TC1 14 4 11 SW4 R3 6 R4 6 11 11 6 4 T1 6 4 TB2 17 TB2 TC2 3 Ph Wye TB1 1 Ph Wye TB1 ...
Страница 42: ...SRR Rotisserie Oven Notes CS TM 001 04 Revised 5 Mar 14 Notes 2812 Grandview Dr Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A ...
