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TABLE OF CONTENTS

HOIST SPECIFICATIONS

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Single Speed Hoist ............................................................................... Page 3

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Single Speed Hoist + Trolley .............................................................. Page 4

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Dual Speed Hoist .................................................................................. Page 5

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Dual Speed Hoist + Trolley .................................................................. Page 6

HOIST INSTALLATION

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Pre-installation ...................................................................................... Page 7

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Voltage Adjustment .............................................................................. Page 7

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Installation Instructions ....................................................................... Page 9

TROLLEY INSTALLATION

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Pre-installation ...................................................................................... Page 10

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Voltage Adjustment .............................................................................. Page 11

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Installation Instructions ....................................................................... Page 12

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Direction Adjustment ............................................................................ Page 13

OPERATION

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Controls ................................................................................................. Page 16

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Advisory ................................................................................................. Page 16

MAINTENANCE

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Inspection Periods ................................................................................ Page 17

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Hoist Brake ............................................................................................ Page 18

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Load Chain ............................................................................................ Page 19

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Trolley Brake ......................................................................................... Page 20

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Contactor Inspection ............................................................................ Page 20

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Hook Inspection .................................................................................... Page 21

DIAGRAMS

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Hoist Housing Assembly ...................................................................... Page 23

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Hoist Gear Assembly ............................................................................ Page 25

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Hoist Chain Reeving & Attachments ................................................... Page 27

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Hoist Chain Entry & Limit Switch Assembly ...................................... Page 29

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Motorized Trolley Assembly ................................................................ Page 31

ELECTRICAL DIAGRAMS

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1 Ton - 5 Ton Single Speed Hoist Wiring ............................................ Page 35

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1 Ton Dual Speed Hoist Wiring ............................................................ Page 36

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2 Ton – 5 Ton Dual Speed Hoist Wiring .............................................. Page 37

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1 Ton – 5 Ton Single Speed Hoist + Trolley Wiring ........................... Page 38

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1 Ton – 5 Ton Dual Speed Hoist + Trolley Wiring .............................. Page 39

Содержание HHBD01SK-01

Страница 1: ...1 THIS OPERATOR S MANUAL IS EFFECTIVE FOR THE FOLLOWING MODELS 1 5 TON CAPACITY 3 PHASE 230V 460V SINGLE DUAL SPEED MODELS ELECTRIC CHAIN HOIST USER MANUAL...

Страница 2: ...16 Advisory Page 16 MAINTENANCE Inspection Periods Page 17 Hoist Brake Page 18 Load Chain Page 19 Trolley Brake Page 20 Contactor Inspection Page 20 Hook Inspection Page 21 DIAGRAMS Hoist Housing Ass...

Страница 3: ...2 1 65 1 38 HHBD05SK 02 5 38 58 30 91 15 55 17 00 11 50 2 36 1 65 1 69 Product Code Capacity Standard Lift Height Push Button Cord Lifting Speed Motor Output Control Voltage Lifting Motor Rated Curren...

Страница 4: ...09 HHBD05SK 02 WPC05 5 37 30 91 15 55 15 5 2 36 1 65 5 5 1 69 6 14 11 65 5 59 9 09 Product Code Capacity Standard Lift Height Push Button Cord Lifting Speed Motor Output Motor Rated Current amps Load...

Страница 5: ...01D 2 20 17 14 4 4 6 2 01 110 7 4 4 5 2 6 10 x 30 1 196 20 HHBDSK03 01D 3 20 17 24 4 8 4 02 110 8 5 12 6 5 8 5 11 2 x 34 1 330 70 HHBDSK05 02D 5 20 17 7 2 2 3 4 02 110 8 5 12 6 5 8 5 11 2 x 34 2 412...

Страница 6: ...1 80 28 0 5 3 23 12 00 321 9 HHBDSK03 01D WPC03D 3 20 17 24 4 8 4 02 110 8 5 12 6 5 8 5 11 2 x 34 1 64 24 0 5 3 94 12 00 478 4 HHBDSK05 02D WPC05D 5 20 17 7 2 2 3 4 02 110 8 5 12 6 5 8 5 11 2 x 34 2...

Страница 7: ...ist is wired as standard from the factory for an incoming power supply of 460v The Red wire 0V of the transformer is connected to T2 of the reversing contactor The Blue wire 460V is connected to T3 of...

Страница 8: ...ate to the left of the hoist panel 1 set will be red wires and the other set will be black wires The red wires will be for slow and the black wires will be for fast Connect each set as you would a sin...

Страница 9: ...e hoist is not functioning it may be because your phases are reversed This can be checked by opening the front cover of the hoist There you will find a small white relay with led lights on it If the f...

Страница 10: ...that houses the trolley contactors This is done for transportation and site fitment purposes allowing the trolley to be separated completely during installation without the cable hindering the instal...

Страница 11: ...11 HOIST MOTORIZED TROLLEY ASSEMBLY INSTALLATION...

Страница 12: ...u will need to lay out the trolley to measure the number of spacers you will need Connect the 2 trolley plates together by inserting the shaft into the plates Take note of the guide rollers on each pl...

Страница 13: ...w mounted to the hoist must be kept spread wide enough to fit the wheels inside the beam 8 Once the wheels are inside the beam you can push the trolley together 9 Fit the left over spacers on the outs...

Страница 14: ...ge X 16 If your trolley s directions are not correct wiring changes in the trolley will need to made TROLLEY DIRECTION CHANGE If after having wired the trolley in and you find that directions are wron...

Страница 15: ...ped together and 3 red cables crimped together These must be left crimped together if the host and trolley are running on 460v 3 There are 6 cables already connected to the terminal strip from trolley...

Страница 16: ...nce should the friction clutch be allowed to slip for more than a few seconds 2 Before picking up a load check to see that the hoist is directly overhead Avoid off center loading of any kind 3 Take up...

Страница 17: ...Duty Service weekly to monthly Severe Duty Service daily to weekly Special Duty Service recommend being inspected by a qualified individual before and after each operation Periodic Qualified individu...

Страница 18: ...idence of wear corrosion cracks or distortion to parts such as load blocks suspension housing chain attachments clevises coupling suspension bolts shafts gears bearings pins and rollers Evidence of da...

Страница 19: ...set If the gap will not set disassemble the motor brake and inspect all motor brake parts and the order If necessary replace the brake drum or motor cover If the electric chain hoist is mounted to an...

Страница 20: ...e of the original value If the measurement reading is less than the 10 tolerance the chain must be discarded GEAR BOX OIL INSPECTION The hoist features a friction clutch Ensure the oil reservoir is al...

Страница 21: ...trolley brake lining as standard is 0 28 inches If the trolley brake lining is less than 0 20 inches it should be replaced The trolley brake is non adjustable CONTACTOR INSPECTION Refer to the chart b...

Страница 22: ...aches the value in column Replace or greater the hook needs to be replaced immediately Ensure the hook has a safety latch and that it is not bent or damaged that could result in an application to slip...

Страница 23: ...23 HOIST HOUSING ASSEMBLY Diagram A...

Страница 24: ...T SCREW 8 RUBBER SEAL 32 FAN 9 GEAR BOX CASTING PT 1 33 SEAL 10 GEAR BOX GASKET 34 KEY 11 GEAR BOX CASTING PT 2 35 FAN WASHER 12 RUBBER SEAL 36 SNAP RING 13 OIL INSPECTION PLUG 37 FAN COVER 14 MOTOR G...

Страница 25: ...25 HOIST GEAR ASSEMBLY Diagram B...

Страница 26: ...27 SNAP RING 4 SNAP RING 5 BALL BEARING 6 OIL SEAL 7 BALL BEARING 8 THRUST NEEDLE BEARING 9 THRUST PLATE 10 GEAR ASSEMBLY 11 BEARING 12 SOCKET SCREW 13 SPRING WASHER 14 GEAR PLATE 15 SLOTTED PIN 16 OI...

Страница 27: ...27 HOIST CHAIN REEVING ATTACHMENTS Diagram C TROLLEY COUPLING 5 TON TOP HOOK COUPLING 2 CHAIN FALL 5 TON BOTTOM HOOK 2 CHAIN FALL 1 3 TON BOTTOM HOOK 1 CHAIN FALL...

Страница 28: ...K POCKET WHEEL 4 SHAFT PLUG 27 BOTTOM BLOCK SHAFT 5 OIL SEAL 28 SPLIT WASHER 6 SCREW 29 NUT 7 LOAD BEARING SHAFT 30 CHAIN COLLAR ASSEMBLY 8 O RING 9 SHAFT KEY PLATE 10 SPLIT WASHER 11 SCREW 12 SUPPORT...

Страница 29: ...29 HOIST CHAIN ENTRY LIMIT SWITCH ASSEMBLY Diagram D...

Страница 30: ...OP SPRING 2 CHAIN GUIDE ROLLER 10 SINGLE FALL BOTTOM HOOK SPRING 3 ROLLER PIN 11 TWO FALL BOTTOM HOOK SPRING A 4 CHAIN GUIDE CASTING 12 TWO FALL BOTTOM HOOK SPRING B 5 SPRING WASHER 13 SCREW 6 SOCKET...

Страница 31: ...31 MOTORIZED TROLLEY ASSEMBLY Diagram E...

Страница 32: ...32 GEAR SHAFT 9 MOTOR COVER 33 GEAR 10 MOTOR STATOR 34 SELF LOCKING NUT 11 BRAKE SPRING 35 COLLAR SPACER 12 ROTOR ASSEMBLY 36 SPLIT PIN 13 BALL BEARING 37 TROLLEY SHAFT 14 MOTOR COVER PLATE 38 SOCKET...

Страница 33: ...ART NAME 49 ELECTRICAL CONTROL CASE COVER ASSEMBLY 56 TROLLEY WHEEL WASHER 50 ELECTRICAL CONTROL CASE COVER 57 TROLLEY WHEEL 51 SPRING WASHER 58 BALL BEARING 52 SOCKET BOLT 59 CIRCLIP 53 SOCKET BOLT 6...

Страница 34: ...34 SINGLE SPEED HOIST Wiring Diagram 1 2 3 5 Ton Models...

Страница 35: ...35 DUAL SPEED HOIST Wiring Diagram 1 Ton Model...

Страница 36: ...36 DUAL SPEED HOIST Wiring Diagram 2 3 5 Ton Model...

Страница 37: ...37 SINGLE SPEED HOIST TROLLEY Wiring Diagram 1 2 3 5 Ton Models...

Страница 38: ...38 DUAL SPEED HOIST TROLLEY Wiring Diagram 1 2 3 5 Ton Models...

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