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DPM-500 Analog Input Meter Instruction Manual

 

 

 

 

 

6

 

Specifications 

Except where noted all specifications apply to operation at +25°C. 

 

General 

Display 

Line 1: 0.60" (15 mm) high, red LEDs 
Line 2: 0.46" (12 mm) high, red LEDs 
6 digits each (-99999 to 999999), with lead zero 
blanking 

Display  
Intensity 

Eight user selectable intensity levels 

Display 
Update Rate 

5/second (200 ms) 

Overrange  

Display flashes 

999999

 

Underrange 

Display flashes 

-99999

 

Display  
Assignment 

Display lines 1 and 2 may be assigned to PV1, 
PV2, PCT, d r-u, d gross, d nt-g, max/min, max 
& min, set points, units (display line 2 only), or 
Modbus input. 

Programming 
Methods 

Four front panel buttons, digital inputs, PC and 
MeterView Pro software, or Modbus registers. 

Noise Filter 

Programmable from 2 to 199 (0 will disable filter)  

Filter Bypass 

Programmable from 0.1 to 99.9% of calibrated 
span 

Recalibration 

All ranges are calibrated at the factory. 
Recalibration is recommended at least every 
12 months. 

Max/Min 
Display 

Max/min readings reached by the process are 
stored until reset by the user or until power to the 
meter is turned off.  

Password 

Three programmable passwords restrict 
modification of programmed settings. 
Pass 1: Allows use of function keys and digital 
inputs 
Pass 2: Allows use of function keys, digital 
inputs and editing set/reset points 
Pass 3: Restricts all programming, function keys, 
and digital inputs. 

Power 
Options 

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max 
or 12-24 VDC 

 10%, 15 W max 

Powered over USB for configuration only. 

Isolated 
Transmitter 
Power Supply 

Terminals P+ & P-: 24 VDC 

 10%. 12-24 VDC 

powered models selectable for 24, 10, or 5 VDC 
supply (internal jumper J4). 

85-265 VAC models rated @ 200 mA max, 12-24 
VDC powered models rated @ 100 mA max, @ 50 
mA max for 5 or 10 VDC supply. 

Non-Volatile 
Memory 

All programmed settings are stored in non-
volatile memory for a minimum of ten years if 
power is lost. 

Fuse 

Required external fuse: UL Recognized, 5 A 
max, slow blow; up to 6 meters may share one 5 
A fuse 

Normal Mode 
Rejection 

Greater than 60 dB at 50/60 Hz 

Isolation 

4 kV input/output-to-power line 
500 V input-to-output or output-to-P+ supply 

Overvoltage 
Category 

Installation Overvoltage Category II: 
Local level with smaller transient overvoltages 
than Installation Overvoltage Category III. 

Environmental 

Operating temperature range: -40 to 65°C 
Storage temperature range: -40 to 85°C 
Relative humidity: 0 to 90% non-condensing 

Connections 

Removable screw terminal blocks accept 12 to 
22 AWG wire, RJ45 for external relays, digital 
I/O, and serial communication adapters. 

Enclosure 

1/8 DIN, high impact plastic, UL 94V-0, color: 
black 

Mounting 

1/8 DIN panel cutout required: 
3.622" x 1.772" (92 mm x 45 mm) 
Two panel mounting bracket assemblies are 
provided. 

Tightening 
Torque 

Screw terminal connectors: 5 lb-in (0.56 Nm) 

Overall 
Dimensions 

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 
mm) 
(W x H x D) 

Weight 

9.5 oz (269 g) 

Warranty 

3 years parts & labor 

Process Input 

Inputs 

Field selectable: 
0-20, 4-20 mA, 

10 V (0-5, 1-5, 0-10 V), Modbus 

PV (Slave) 

Accuracy  

±0.03% of calibrated span ±1 count,  
square root & programmable exponent accuracy  
range: 10-100% of calibrated span 

Temperature 
Drift 

0.005% of calibrated span/

C max from 0 to 

65

C ambient,  

0.01% of calibrated span/

C max from -40 to 

0

C ambient 

Signal Input 
Conditioning 

Linear, square root, programmable exponent, or  
round horizontal tank volume calculation 

Multi-Point 
Linearization 

2 to 32 points for PV or PV1 
2 to 8 points for PV2 (Dual-scale Level feature) 

Programmable 
Exponent 

1.0001 to 2.9999 

Round H Tank 

Diameter & Length: 999.999 inch or cm 
calculates volume in gallons or liters 
respectively. 

Low-Flow  
Cutoff 

0-999999 (0 disables cutoff function) 

Decimal Point 

Up to five decimal places or none:  

d.ddddd

d.dddd

d.ddd

d.dd

d.d

,

 or

 

dddddd

 

Calibration 
Range 

Input Range 

Minimum Span 
Input 1 & Input 2 

4-20 mA  

0.15 mA 

10 V 

0.01 V 

An error message will appear if the input 1 and 
input 2 signals are too close together. 

Input 
Impedance 

Voltage ranges: greater than 500 k

  

Current ranges: 50 - 100 

 

(depending on resettable 

fuse impedance)

 

Input 
Overload 

Current input protected by resettable fuse, 30 
VDC max.  
Fuse resets automatically after fault is removed. 

F4 Digital Input 
Contacts 

3.3 VDC on contact. Connect normally open 
contacts across F4 to COM. 

Содержание DPM-500

Страница 1: ...Point Square Root or Exponential Linearization Dual Line Display NEMA 4X and IP65 Rated Front Panel UL Listed CE Marked Display Features 0 6 0 46 Digits Six Full Digits on Each Line Optional Superlum...

Страница 2: ...personal injury or property loss Anyone using this product for such applications does so at his her own risk BinMaster shall not be held liable for damages resulting from such improper use Limited War...

Страница 3: ...7 Relay and Alarm Operation Diagrams 27 High Alarm Operation Set Reset 27 Low Alarm Operation Set Reset 27 High Alarm with Fail Safe Operation Set Reset 28 Low Alarm with Fail Safe Operation Set Reset...

Страница 4: ...for example the main display could indicate level in feet and the second display could indicate the volume in gallons The basic model includes an isolated 24 VDC transmitter power supply that can be...

Страница 5: ...0 7H5 BM 348 0087 12 24 VDC 2 relays 4 20 mA output PD6000 7H7 BM 348 0088 12 24 VDC 4 relays 4 20 mA output Accessories Model Number Description PDA1002 DIN rail mounting kit for two expansion module...

Страница 6: ...z Isolation 4 kV input output to power line 500 V input to output or output to P supply Overvoltage Category Installation Overvoltage Category II Local level with smaller transient overvoltages than I...

Страница 7: ...lay coil is energized in non alarm condition In case of power failure relay will go to alarm state Auto Initialization When power is applied to the meter relays will reflect the state of the input to...

Страница 8: ...avy industrial generic immunity standard RFI Amplitude Modulated 80 1000 MHz 10 V m 80 AM 1 kHz 1 4 2 0 GHz 3 V m 80 AM 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast Transients 2kV AC mains 1kV...

Страница 9: ...tructions Prepare a standard 1 8 DIN panel cutout 3 622 x 1 772 92 mm x 45 mm Refer to Figure 1 below for more details Clearance allow at least 6 0 152 mm behind the panel for wiring Panel thickness 0...

Страница 10: ...o provide 24 VDC power for the transmitter or sensor If the transmitter requires 5 or 10 VDC excitation the internal jumper J4 must be configured accordingly To access the voltage selection jumper 1 R...

Страница 11: ...ors label affixed to the meter shows the location of all connectors available with requested configuration Warning Do not connect any equipment other than BinMaster s expansion modules cables or meter...

Страница 12: ...ly Figure 9 Transmitter Powered by Ext Supply or Self Powered The current input is protected against current overload by a resettable fuse The display may or may not show a fault condition depending o...

Страница 13: ...ppression can be obtained with resistor capacitor RC networks assembled by the user or purchased as complete assemblies Refer to the following circuits for RC network assembly and installation Figure...

Страница 14: ...are made to the connector terminals labeled MA OUT The 4 20 mA output may be powered internally or from an external power supply Figure 15 4 20 mA Output Connections Analog Output Transmitter Power Su...

Страница 15: ...il Mounting Kit Figure 17 External Relays Module Connections Figure 18 Digital I O Module Connections Interlock Relay Feature As the name implies the interlock relay feature reassigns one or more alar...

Страница 16: ...ow F1 1 8 M Flashing Relay in manual control mode Up arrow F2 T Flashing Tare Enter F3 1 8 Flashing Relay interlock switch open Note F4 is a digital input Alarms 5 8 are enabled when relay expansion m...

Страница 17: ...click on the drive labeled MAINSTAL 3 Double click on the file named MAStart The program will open a few windows and install two programs on your computer Simply follow the onscreen instructions unti...

Страница 18: ...Relay menu RLY 1 Relay 1 Relay 1 setup Act 1 Action 1 Set relay 1 action Auto Automatic Set relay for automatic reset A nman Auto manual Set relay for automatic manual reset any time LatCH Latching S...

Страница 19: ...ts of the most commonly used functions Setup Reset Control and Password Press Menu button to enter Programming Mode then press the Up arrow button to scroll main menu Press Menu at any time to exit an...

Страница 20: ...Select current input to accept 0 20 mA or 4 20 mA signals The voltage input is capable of accepting any signal from 10 to 10 VDC Select voltage input to accept 0 5 1 5 0 10 or 10 VDC signals After sel...

Страница 21: ...P 7 7 H H q q 8 8 h h r r 9 9 I I s S A A I i t t Degree b b j J u u Space Notes Degree symbol represented by if programming with MeterView Pro The letters m and w use two 7 segment LEDs each when se...

Страница 22: ...ale and Calibrate functions can use up to 32 points default is 2 The number of points should be set in the Advanced menu under the Multi Point Linearization Linear menu selection prior to scaling and...

Страница 23: ...ration or scaling process was not successful After the error message is displayed the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calib...

Страница 24: ...eter SCALE page 23 The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure The use of a calibr...

Страница 25: ...4 Percent of PV1 PCT 5 Relay set points 6 Max min values 7 Engineering units or custom legends 8 Modbus input 9 Off no display 10 Toggle reading and units 11 Display gross 12 Toggle net gross Display...

Страница 26: ...lays may be set up for any of the following modes of operation 1 Automatic reset non latching 2 Automatic manual reset at any time non latching 3 Latching manual reset only at any time 4 Latching with...

Страница 27: ...t Loop Break The loop break feature is associated with the 4 20 mA input Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal i e 0...

Страница 28: ...peration Set Reset Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state Low Alarm with Fail Safe Operation Set Reset Note Relay coil is energized i...

Страница 29: ...et point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and going down for...

Страница 30: ...show the operation of the time delay function When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the se...

Страница 31: ...f Front Panel LEDs The LEDs on the front panel provide status indication for the following The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This...

Страница 32: ...elay LatcH In this application the meter is set up for manual reset at any time Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED Latching Rel...

Страница 33: ...1 Relays 1 and 2 are set up for pump alternation 2 Relays 3 and 4 are set up for low and high alarm indication Set and Reset Point Programming Relay Set Point Reset Point Function 1 30 000 10 000 Con...

Страница 34: ...hics provide a visual representation of a typical pump alternation application with high and low alarm monitoring 1 Relay 4 turns the main pump on at 6000 gallons and turns it off at 1000 gallons 2 Wi...

Страница 35: ...rresponding front panel LEDs flash indicating this condition The processes being controlled by the interlock relay will stop and will re start only after the interlock relay is re activated by the dig...

Страница 36: ...can be programmed independently for manual control Selecting automatic control sets all relays and analog output for automatic operation Setting Up the Password pass The Password menu is used for prog...

Страница 37: ...on access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new password is entered If the correct six digit password is entered the meter disp...

Страница 38: ...linear function and select number of linearization points Pv 1 PV1 Select PV1 number of linearization points Pv 2 PV2 Select PV2 number of linearization points No PtS Number of points Set PV1 for 2 to...

Страница 39: ...erView Pro software stored in meter s memory Noise Filter filter The noise filter is available for unusually noisy signals that cause an unstable process variable display The noise filter averages the...

Страница 40: ...r Otherwise damage will occur to the equipment and the meter Note More detailed instructions are provided with each optional serial communications adapter Note Refer to the Modbus Register Tables loca...

Страница 41: ...inear function with 2 point linearization Up to 32 linearization points can be selected for PV1 under the linear function The multi point linearization can be used to linearize the display for non lin...

Страница 42: ...condition 3 Underrange Analog output value with display in underrange condition 4 Break Analog output value when loop break is detected 5 Max Maximum analog output value allowed regardless of input 6...

Страница 43: ...play values on line 2 F On 1 Force relay 1 through 4 into the on state This function is used in conjunction with a digital input expansion module to achieve interlock functionality See page 35 for det...

Страница 44: ...Enter The display flashes for a moment while the meter is accepting the low input signal 5 After the display stops flashing a number is displayed with the leftmost digit brighter than the rest The br...

Страница 45: ...menu Function Keys Operation During operation the programmable function keys operate according to the way they have been programmed in the Advanced Features User menu The table above shows the factor...

Страница 46: ...n To determine the software version of a meter 1 Go to the Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access the software...

Страница 47: ...Off On delay relay 1 On 1 0 0 sec Off delay relay 1 Off 1 0 0 sec On delay relay 2 On 2 0 0 sec Off delay relay 2 Off 2 0 0 sec On delay relay 3 On 3 0 0 sec Parameter Display Default Setting Off del...

Страница 48: ...libration Display does not respond to input changes reading a fixed number Check 1 Display assignment it might be displaying max min or set point Display alternates between 1 Hi and a number 2 Lo and...

Страница 49: ...chnical standards and when applicable or required a European Union notified body certification Standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 EN 61326 2006 The standards EN 55022 2003 EN 61...

Страница 50: ...struction Manual Division of Garner Industries 7201 N 98th St P O Box 29709 Lincoln NE 68507 Lincoln NE 68529 402 434 9102 Fax 402 434 9133 www binmaster com Email info binmaster com 925 0365 LIM6000B...

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