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77-3245 R1.0

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Содержание 104197

Страница 1: ...98 104197 Service Manual E2 7 Electric Drive Pump EU Model USA Model Japan Model IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT 77 3245 R1 0 www...

Страница 2: ...ve atmospheres Protection by constructional safety c EN 13463 8 2003 Non electrical equipment for potentially explosive atmospheres Protection by liquid immersion k EN 60079 0 A11 2013 Explosive atmos...

Страница 3: ...DS IN PLACE Do not operate the equipment if the safety devices have been removed STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objec...

Страница 4: ...motor 1 66 l m 0 44 US gal m Fluid Output 80 HZ 40 cycles min AC Induction Electric Motor USA Model 6 64 l m 1 75 US gal m Reduce Maximum working pressure by 2 bar 29 psi when using in Open Loop Flow...

Страница 5: ...e must be wired to a suitable earth ground to ensure that there is no possibility of static build up DIMENSIONS AND MOUNTING DETAILS M6 HEX Head screw for pump earth grounding B A 77 3245 R1 0 5 36 ww...

Страница 6: ...not allow the fluids to dry and affect the performance of the valve Pressure Switch Optional A Pressure switch and or Pressure relief valve must be connected to the outlet manifold port and set to sto...

Страница 7: ...stance INSTALLATION The motor must be wired to provide a clockwise direction of the cam Electric Motors for hazardous areas are specially designed to comply with official regulations concerning the ri...

Страница 8: ...gearbox e g Suction INSTALLATION Outlet 15 25 I D 20 bar working pressure Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements Attach suitable flexible ho...

Страница 9: ...pressure regulator responds to the changes in system fluid flow demand due to variable paint usage by dynamically adjusting the paint flow rate returning to the system paint tank thus maintaining the...

Страница 10: ...GEARBOX ASSY 1 USA MODEL USA MODEL 1 REMARKS QTY 1 194864 MECHANICAL ASSY 1 9 E2 7 DESCRIPTION PART NUMBER Pump Assembly ITEM 8 7 M12 FLUID SECTION CAP HEAD SCREW 8 SPRING WASHER ST ST COVER C W CAP...

Страница 11: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3245 R1 0 11 36 www carlisleft com...

Страница 12: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3245 R1 0 12 36 www carlisleft com...

Страница 13: ...TED 165134 GRUBSCREW STST 165661 4 194864 37 4 4 163144 163161 192441 192849 41 MUD GUARD WASHER STST BUTTON HEAD CAP SCREW 177021 2 29 M8 165123 28 PLAIN WASHER A2 ST ST 4 192400 HEX NUT NYLOC NUT 6...

Страница 14: ...ESCRIPTION LINEAR BEARING ROD KEY ELBOW CONNECTION 2 194540 48 51 55 192860 192872 43 46 4 42 45 8 X 7 X 30 10 x 1 4 BSPT 2 50 192880 2 1 LEAK DETECTION HOSE ASSY 192879 49 2 2 2 192878 193130 MAIN BO...

Страница 15: ...ce grease 502375 To be pressed into housing using tool 193121 To be tightened using tool 193119 To be tightened using tool 193120 Grease using 502375 KEY Reverse for assembly LOCTITE TORQUE MAINTENANC...

Страница 16: ...NUT 30 x 42 x 7 SEAL 6 CAP HEAD SCREW 165972 62 BEARING LOCKNUT 1 167574 63 162709 BELL HOUSING MACHINING 1 192853 66 1 TOP BEARING CAP 192857 67 CAP HEAD SCREW PLATED 1 BOTTOM BEARING CAP 192858 68 3...

Страница 17: ...EN 77 3245 R1 0 17 36 www carlisleft com...

Страница 18: ...163159 81 LINEAR BEARING CARRIAGE LINEAR BEARING HOUSING CAP HEAD SCREW 192861 192862 192661 PARTS LIST 12 192734 80 1 1 1 1 4 1 91 PREVAILING TORQUE NUT PUSH IN ELBOW CAM FOLLOWER PIN CARRIAGE ADAPT...

Страница 19: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3245 R1 0 19 36 www carlisleft com...

Страница 20: ...section complete with PTFE 15 glass filled optional 107 171714 108 193190 110 193357 111 193361 112 193225 NOTE 194898 4 193195 1 FLUID PISTON SEAL PTFE 194897 1 1 1 1 1 25 x 1 6 OUTLET SEAT BALL 1 O...

Страница 21: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3245 R1 0 21 36 www carlisleft com...

Страница 22: ...LET SEAT 1 162745 121 193189 193359 193358 1 1 193181 BALL 1 BALL CHECK SPRING O RING PTFE O RING PTFE O RING PTFE FLUID PISTON PISTON KEEP INLET SPRING KEEP 1 193188 126 1 162743 125 1 162744 123 1 1...

Страница 23: ...1 A F spanner until the nut contacts the bellows shoulder Screw Item No 135 assembly spigot onto the piston shaft grease spigot with AMGD 010 PARTS LIST E2 7 194872 133 134 Shaft Bellows Assembly 1 PI...

Страница 24: ...nifold Prv Assembly 140 141 143 194875 194876 192009 1 1 10 1 194109 QTY REMARKS 104167 146 SANITARY CLAMP OUTLET MANIFOLD INLET MANIFOLD SANITARY GASKET PTFE 10 145 E2 7 194899 ITEM PART NUMBER DESCR...

Страница 25: ...in addition to the recommended spare parts kits NOTE Before any maintenance always switch off the pump and secure against any unintentional start up Maintenance General Maintenance The working life a...

Страница 26: ...Years Replace main shaft bearings Linear Guide Bearings Guide Rails and Cams if excessive wear can be seen Use only 502375 KP2N 20 DIN 51825 Grease for Cam Follower Bearing Maintenance Maintenance sch...

Страница 27: ...ets The gearbox is supplied factory fitted with oil and is a service free unit However if seals start to leak and oil level is reduced both the affected seal and oil need to be replaced as a general o...

Страница 28: ...ned and it is not allowed to insert between them any kind of seals not foreseen or supplied from the manufacturer For the Ex motors the repairs of parts directly involved on the protection against the...

Страница 29: ...use Remedy Gearbox Output shaft does not rotate even though the motor is running Drive between shafts in the gear unit interrupted Return the unit for repair and replace gearbox Noisy Changeover Sprin...

Страница 30: ...ot seating correctly Inspect clean and or replace balls and seats Pump will not run Main shaft bearings worn Cam follower worn No power Check electrical supply Inverter Unit or safety interlocks tripp...

Страница 31: ...se gun 502373 IMPORTANT however some material will remain within the fluid cylinders and manifolds If required to finally remove any paint from the pump place the supply hose in a compatible solvent a...

Страница 32: ...7 Pumps FLUID PISTON SEAL KIT PISTON 192871 192392 CAM FOLLOWER BEARING 192850 CONSTANT VELOCITY CAM SPARE PARTS LIST BELLOWS FLUID SECTION MAIN BEARING OVERHAUL KIT 250642 Check main parts list for d...

Страница 33: ...BPR CONTROL BOX 502483 ELECTRICAL PANEL FOR SINGLE PUMP OPERATION Inc Smart Card 194495 SENSOR MANIFOLD 192547 PRESSURE SENSOR Pressure Feedback 502373 GREASE GUN FOR CAM FOLLOWER MAIN BEARINGS Collet...

Страница 34: ...TY SCREWDRIVER FOR COVER FOC with a New Pump TOP BEARING LOCKNUT TOOL 193119 193122 502377 502382 193119 193120 BOTTOM BEARING LOCKNUT TOOL 193120 193121 TOP BEARING PRESS TOOL 193121 M8 193122 BOTTOM...

Страница 35: ...EN NOTES 77 3245 R1 0 35 36 www carlisleft com...

Страница 36: ...innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice All rights reserved For technical assistance or to locate an a...

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