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KMF (E5.2) 06/2014

page 5/99

Content

EC – declaration of conformity ...................................................................................................................... 2

Product registration ....................................................................................................................................... 4

SAFETY .................................................................................................................. 8

1.1

Legal considerations ........................................................................................................................... 8

1.2

Structure of the safety instructions ...................................................................................................... 8

1.2.1

Signal word panel ...................................................................................................................... 8

1.2.2

Safety alert symbol .................................................................................................................... 9

1.2.3

Pictograms ................................................................................................................................. 9

1.2.4

Word message panel structure ............................................................................................... 10

1.3

Localization / position of safety labels on the unit ............................................................................. 10

1.4

Type plate ......................................................................................................................................... 12

1.5

General safety instructions on installing and operating the constant climate chamber .................... 13

1.6

Intended use ..................................................................................................................................... 15

1.7

Resistance of the humidity sensor against harmful substances ....................................................... 16

UNIT DESCRIPTION ............................................................................................ 17

2.1

Unit overview ..................................................................................................................................... 18

2.2

Instrument box .................................................................................................................................. 18

2.3

Lateral control panel, right side ......................................................................................................... 19

2.4

Lateral control panel, left side (option) .............................................................................................. 20

2.5

Unit rear with water connections ....................................................................................................... 21

COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND

INSTALLATION .................................................................................................... 22

3.1

Unpacking, and checking equipment and completeness of delivery ................................................ 22

3.2

Guidelines for safe lifting and transportation .................................................................................... 23

3.3

Storage .............................................................................................................................................. 24

3.4

Location of installation and ambient conditions ................................................................................ 24

INSTALLATION AND CONNECTIONS................................................................ 26

4.1

Spacer for wall distance .................................................................................................................... 26

4.2

Wastewater connection ..................................................................................................................... 26

4.3

Freshwater supply ............................................................................................................................. 27

4.3.1

Automatic fresh water supply via water pipe ........................................................................... 27

4.3.2

Manual fresh water supply via external freshwater can (option) ............................................. 28

4.3.3

Connection kit for connecting the unit to the water main ........................................................ 28

4.3.4

Safety kit: Hose burst protection device with reflux protection device (available via BINDER

INDIVIDUAL customized solutions) ........................................................................................ 29

4.4

Electrical connection ......................................................................................................................... 31

START UP ............................................................................................................ 32

5.1

Function overview of the MB1 display program controller ................................................................ 32

5.2

Operating modes ............................................................................................................................... 33

5.3

Performance after power failures ...................................................................................................... 33

5.4

Turning on the unit ............................................................................................................................ 34

MB1 CONTROLLER SETTINGS .......................................................................... 35

6.1

Selection of the MB1 program controller’s menu language .............................................................. 35

6.2

Function overview of the MB1 program controller displays .............................................................. 36

6.3

Menu settings in the “User-settings” menu ....................................................................................... 37

6.4

Menu settings in the “User Level” menu ........................................................................................... 38

Содержание KMF 115

Страница 1: ...182 KMF 720 E5 2 9020 0185 9120 0185 9020 0245 9120 0245 KMF 720 UL E5 2 9020 0186 9120 0186 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet...

Страница 2: ...e 2006 95 EC of 12 December 2006 on the harmoniza tion of the laws of Member States relating to electrical equipment de signed for use within certain voltage limits Directive 2006 95 CE du Parlement E...

Страница 3: ...en DIN EN 61010 2 010 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 2 010 Particular requirements for laboratory equipment for the heating of materi...

Страница 4: ...KMF E5 2 06 2014 page 4 99 Product registration...

Страница 5: ...d completeness of delivery 22 3 2 Guidelines for safe lifting and transportation 23 3 3 Storage 24 3 4 Location of installation and ambient conditions 24 4 INSTALLATION AND CONNECTIONS 26 4 1 Spacer f...

Страница 6: ...1 Over temperature protective device class 1 58 10 2 Safety controller temperature safety device class 3 1 58 10 2 1 Safety controller set point types 58 10 2 2 Checking and setting safety controller...

Страница 7: ...s of the EC except for the Federal Republic of Germany 81 16 5 Disposal of the unit in non member states of the EC 82 17 TROUBLESHOOTING 83 18 TECHNICAL DESCRIPTION 86 18 1 Factory calibration and adj...

Страница 8: ...e instructions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental...

Страница 9: ...Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warn...

Страница 10: ...y action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localiza...

Страница 11: ...gure 1 Position of labels on the unit front KMF UL Figure 2 Position of labels on the unit rear Keep safety labels complete and legible Replace safety labels that are no longer legible Contact BINDER...

Страница 12: ...Max operating pressure in the refrigerating system 15 bar 218 PSI R 134A 0 575 kg Refrigerant type and filling weight Contains fluorinated greenhouse gases covered by the Kyoto Protocol Symbol on the...

Страница 13: ...H is only responsible for the safety features of the unit provided skilled electricians or quali fied personnel authorized by BINDER perform all maintenance and repair and if components relating to ch...

Страница 14: ...ature process Take adequate measures to exclude such risks prior to putting the constant climate chamber into operation DANGER Electrical hazard Danger of death The unit must NOT become wet during ope...

Страница 15: ...part of the intended use DANGER Explosion hazard Danger of death Do NOT introduce any substance combustible or explosive at working temperature into the constant climate chamber NO explosive dust or a...

Страница 16: ...d Substance Formula ppm mg m3 ppm mg m3 Ammonia NH3 20 14 5500 4000 Acetone CH3COCH3 500 1200 3300 8000 Benzene 300 1200 150000 Chlorine Cl2 0 5 1 5 0 7 2 Acetic acid CH3COOH 10 25 800 2000 Ethyl acet...

Страница 17: ...y degree of water hardness The inner chamber the pre heating chamber and the interior side of the doors are all made of stainless steel V2A German material no 1 4301 US equivalent AISI 304 The housing...

Страница 18: ...240 A Instrument box B Door handle C Outer door D Refrigerating machine and humidity generation module 2 2 Instrument box 1 Figure 5 Triangle instrument box 1 MB1 microprocessor program controller wit...

Страница 19: ...he humidity module with options analog outputs and additional Pt 100 sensor 2 Main power switch ON OFF 3 Humidity switch ON OFF 4 DIN socket additional Pt 100 sensor option 5 DIN socket analog outputs...

Страница 20: ...re 7 Lateral control panel KMF option at the left side of the humidity module with option temperature safety device class 3 3 8 Temperature safety device class 3 1 part of option safety device class 3...

Страница 21: ...tion IN above the wastewater connection OUT Variant B Wastewater connection OUT above the freshwater connection IN Both connections are clearly marked 22 9 12 11 Variant A of the connections 22 9 11 1...

Страница 22: ...handle or the lower housing Lift units size 115 from the pallet at the four lower corners with the aid of four people Lift units size 240 from the pallet at the four lower corners with the aid of six...

Страница 23: ...ft units size 240 at the four lower corners with the aid of 6 people or with a fork lifter Set the fork lifter only from the front or rear in the middle of the unit Lift units size 720 using technical...

Страница 24: ...alues 70 r H for a long period Dry the appliance completely before shut down Set the humidity to 0 r H and turn on humidity switch 3 Set the temperature set point to 60 C 140 F for approx 2 hours Manu...

Страница 25: ...l damage by splashing water When placing several units of the same size side by side maintain a minimum distance of 250 mm 9 84 in between each unit Wall distances rear 100 mm 3 9 in sides 160 mm 6 29...

Страница 26: ...e unit olive 14 mm Observe the following points You can use a part of the supplied water hose as a drainage hose In case another hose is used it has to be permanently resistant against at least 95 C 2...

Страница 27: ...site Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liability by BINDER GmbH The warranty becomes void in the event of use of water of devi...

Страница 28: ...e g caused by a burst water hose a valve au tomatically cuts off the water supply which can be heard as a clicking noise The water supply now re mains shut until it is manually released Assembly Screw...

Страница 29: ...e endangering of the drinking water system depends on the risk potential of the charging mate rial Under unfavorable conditions e g decreasing pressure inside the tap water system drained off charging...

Страница 30: ...fterwards Maintenance of the assembly of hose burst protection and reflux protection devices Calcification can impair the function of both valves We recommend an annual inspection by a skilled plumber...

Страница 31: ...llution degree acc to IEC 61010 1 2 Installation category acc to IEC 61010 1 II CAUTION Danger of incorrect power supply voltage Damage to the equipment Check the power supply voltage before connectio...

Страница 32: ...supervised continu ous operation we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers if this is f...

Страница 33: ...amming temperature and humidity cycles The controller offers 25 program memory positions with 100 program sections each The total number of program sections of all programs is limited to 500 Programmi...

Страница 34: ...is in position I and the controller display is dark Turn on the unit by pressing any button When turned on the unit functions in the operat ing mode entered before turning off In Manual Mode HAND the...

Страница 35: ...ing The row of buttons below the display is context sensitive The inscription above the buttons on the dis play defines the button s function Do NOT change the temperature unit from C to F User Level...

Страница 36: ...midity Fan operates at a 50 rate NORMAL DISPLAY Manual Mode W X 08 43 55 15 12 13 CONFIG VIEW PGM TEMP 40 0 36 8 C HUMID 65 0 58 6 rH HAND Temperature and humidity values are maintained according to t...

Страница 37: ...ined in menu Contin operation Contin operation Enter an operation time to determine the period of display activity Outside the defined time the display is automatically turned off Pressing down any ke...

Страница 38: ...ually Automatic The summer time arrangement for central Europe is enabled summer time from last Sunday of March until last Sunday of October Language Select the menu language as German English or Fren...

Страница 39: ...til this procedure History display with cursor Select button H History A pink line appears on the display marking as a cursor the selected moment You can now recall the recorded data of any defined mo...

Страница 40: ...of this moment are numerically and graphically displayed The cursor line marks the corresponding moment The available presentation depends on the pre selected storage rate This means the higher the s...

Страница 41: ...gging Interface Analog view Time div Sollwert Art Storage rate EXIT Datalogging Normal operation Event operation Timed operation Normal operation Store status Store value s Storage rate Actual val 60s...

Страница 42: ...ating function no humidification Fan working at 50 rate factory setting Toggling to Manual Mode Change of page Toggling between temperature set point humidity set point and fan speed Arrow buttons to...

Страница 43: ...point or the set point of temperature safety device class 3 3 option by approx 2 C to 5 C above the controller temperature set point Recommended setting Set point type Offset with safety controller se...

Страница 44: ...loped by BINDER 9 1 Menu based program entry Displays showing the initial normal display in Idle Mode W X 08 43 55 15 12 13 CONFIG VIEW PGM TEMP 0 0 26 8 C HUMID 0 0 58 6 rH HAND W X 08 43 55 15 12 13...

Страница 45: ...15 10 13 Total number of program sections Parameter set preselected Tolerance band limits tem perature maximum and mini mum temperature Number of repeats in case of repeat cycles Operation lines no fu...

Страница 46: ...Operating contacts Operation lines no function Time Duration of the program section Repeat Section No of start section in case of repeat cycles Repeat Number No of repeats in case of repeat cycles To...

Страница 47: ...R A program table will appear which is initially empty until you enter the temperature values You can now enter the humidity program Humidity at the beginning of the program section Fan speed in no fu...

Страница 48: ...temperature or humidity remains constant during the whole time of the first program section Sudden temperature humidity changes set point step Steps are temperature or humidity changes ramps that occu...

Страница 49: ...gram above Program section Set point temp Fan Section time Operation lines Target section No of cycles Min tolerance Max tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 60 100 01 30 00 Off 1 0 5 5 0...

Страница 50: ...tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 40 100 00 00 01 Off 1 0 1999 9999 03 60 100 01 30 00 Off 1 0 5 5 04 60 100 00 00 01 Off 1 0 1999 9999 05 80 100 01 00 00 Off 1 0 2 2 06 80 100 00 00...

Страница 51: ...least 5 seconds Programming of tolerances can extend program duration The number 1999 for the tolerance minimum means and the number 9999 for the tolerance max imum means Entry of these numbers will n...

Страница 52: ...gram section Set point temp Fan Section time Operation lines Target section No of cycles Min tolerance Max tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 60 100 01 30 00 Off 1 0 5 5 03 90 100 01 00...

Страница 53: ...To delete individual program sections table lines use the inquiry display for adding or deleting program sections chap 9 1 DEL PGM 09 13 47 15 12 13 Prog Select Fr Abs 372 Prog 1 PROG 01 Prog 2 PROG...

Страница 54: ...MF E5 2 06 2014 page 54 99 9 11 Template for temperature profile Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Time 10 20 30 40 60 70 80 90 100 50 C 10...

Страница 55: ...KMF E5 2 06 2014 page 55 99 9 12 Template for humidity profile Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Time 10 20 30 40 60 70 80 90 100 50 r H 0...

Страница 56: ...n Project Section No Set point Temperature W 1 Fan speed FAN Section time Time Operation lines no function Sk Start section for repeat cycles No Number of re peat cycles Cy Tolerance minimum Temperatu...

Страница 57: ...ction Sk Start section for repeat cycles No Number of repeat cycles Cy Toler minimum Humidity Tmin Toler maximum Humidity Tmax Parameter set Pa 01 00000000 1 02 00000000 1 03 00000000 1 04 00000000 1...

Страница 58: ...ce class 3 3 chap 10 3 the safety controller is not used In this case do NOT change the pre set value of 100 C 212 F The message TEMPERATURE LIMIT on the controller display indicates safety controller...

Страница 59: ...l Date and time Summer time Language Temperature unit Buzzer Safety controller User code No English C 1 Active Safety Controller Setpoint type Setpoint 42 0 Limit Sollwert Art Grenzwer Offset Setpoint...

Страница 60: ...n of the safety device class 3 1 This protection against excessively high temperatures can for example serve to protect the constant climate chamber its environment and the material under treatment fr...

Страница 61: ...ons of the scale from 1 to 10 correspond to the temperature range from 0 C 32 F to 120 C 248 F and serve as a setting aid Turn the control knob 8 of the safety device using a coin to its end stop posi...

Страница 62: ...the response temperature of the safety device class 3 2 put the unit into operation and set the desired set point at the temperature controller The sections of the scale from 1 to 10 correspond to the...

Страница 63: ...14 7 Water can is empty Hu midification is turned off In case of refrigerat ing operation the interior is strongly dehumidi fied When the water supply is functional again the humidity system restarts...

Страница 64: ...el the notification or alarm indication the reason for the disturbance was not removed correctly Contact BINDER service The RESET button allows resetting the notification or alarm messages regarding t...

Страница 65: ...3 r H however cannot be guaranteed in this case 0 10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 60 70 80 90 100 r H C A B C D Figure 19 Temperature Humidity diagram KMF Range A Ensured condensation f...

Страница 66: ...12 1 Function of the humidifying and dehumidifying system Humidifying system The humidifying system is located in the humidity generation module In a cylindrical container with a volume of about 2 lit...

Страница 67: ...number of door openings Waste water The condensation water from the interior is collected in an internal can with a volume of approx 0 5 liters It is pumped off via the waste water pipe Dehumidifying...

Страница 68: ...turning off the unit following prolonged refrigerating operation below 5 C 41 F there is danger of overflowing due to uncontrolled defrosting of icing on the evaporator CAUTION Uncontrolled defrosting...

Страница 69: ...DER Data Logger Kits offer an independent long term measuring system for temperature and humidi ty available for different temperature ranges According to the selected kit the Data Logger can measure...

Страница 70: ...erature range 10 C 14 F to 100 C 212 F A suitable DIN plug is enclosed Figure 20 Pin allocation of DIN socket 5 for option analog outputs 14 5 Keyboard locking option The keyboard of the MB1 controlle...

Страница 71: ...n the right lateral control panel Technical data of the Pt100 sensor Three wire technique Class B DIN EN 60751 Temperature range up to 320 C 608 F Stainless steel protective tube 45 mm length material...

Страница 72: ...ers You can install it either at the left or the right side Cable connection 20 Freshwater hose connection 21 Figure 24 Freshwater can option 2 Cable connections Connect the plug of the cable to the s...

Страница 73: ...each day 14 7 2 Mounting the wastewater can 1 Fixing if required Hang the can with its holding device on its 4 carriers at the free space next to the freshwater can 2 Hose connections Plug the wastewa...

Страница 74: ...ater can if required Hang the can with its holding device on its 4 carriers You can install it either at the left or the right side 2 Cable connections of the freshwater can Connect the plug of the ca...

Страница 75: ...ration system must only be conducted by qualified personnel who underwent training in accordance with EN 13313 2010 e g a refriger ation technician with certified expert knowledge acc to regulation 30...

Страница 76: ...n power switch and disconnect the power plug Completely dry the appliance before turning it on again 15 2 1 Cleaning Disconnect the chamber from the power supply before cleaning Disconnect the power p...

Страница 77: ...s from the surfaces with a moistened towel Let the unit dry Soapsuds may contain chlorides and must therefore NOT be used for cleaning With every cleaning method always use adequate personal safety co...

Страница 78: ...y BINDER GmbH With every decontamination method always use adequate personal safety controls In case of contamination of the interior by biologically or chemically hazardous material there are two pos...

Страница 79: ...ckaging in such a way that it can be easily recog nized or be recorded clearly in the delivery documents For security reasons we cannot accept a unit delivery if it does not carry an authorization num...

Страница 80: ...Elektronikger tegesetz ElektroG from 23 March 2005 BGBl I p 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical an...

Страница 81: ...of at public collecting points The constant climate chamber KMF bears the symbol for the marking of electrical and elec tronic equipment manufactured placed on the market in the EC after 13 August 200...

Страница 82: ...on cannot be safely removed must be considered as special waste according to national law Dispose of it accord ingly The refrigerant used R 134A 1 1 1 2 tetrafluorethane is not inflammable at ambient...

Страница 83: ...connection to power sup ply Wrong voltage Check power supply for voltage of 115V or 230V Unit fuse has responded Check unit fuse and replace it if appropriate If it responds again contact BINDER serv...

Страница 84: ...umidity values not in the optimum range see temperature humidity diagram Figure 19 Select combination of tempera ture humidity values in the opti mum range chap 12 Set point was too long below ambient...

Страница 85: ...et to a value 0 r F Manual Mode Enter a humidity set point 0 r H Program Mode Enter a humidity subprogram with humidity set point 0 r H RESET button does not cancel the notifying or alarm indication C...

Страница 86: ...ed with an internal fuse not accessible from outside If this fuse is blown please contact an electronic engineer or BINDER service 18 3 Definition of usable volume The usable volume illustrated below...

Страница 87: ...2 68 Interior volume l cu ft 102 3 6 247 8 7 247 8 7 700 24 7 Number of racks standard max 1 5 1 9 1 9 1 15 Load per rack kg lbs 30 66 30 66 30 66 45 99 Permitted total load kg lbs 100 220 100 220 100...

Страница 88: ...tion category acc to IEC 61010 1 II II II Pollution degree acc to IEC 61010 1 2 2 2 Over current release category B 2 poles Amp 16 16 16 1 Lower values are valid up to an ambient temperature of max 25...

Страница 89: ...afety device class 3 3 acc to DIN 12880 Lockable door Keyboard locking BINDER INDIVIDUAL customized solutions Access ports 30 mm or 50 mm or 100 mm with silicone plug Analog outputs 4 20 mA for temper...

Страница 90: ...e for BINDER Pure Aqua Service 5016 0050 Safety kit for water connection with hose burst protection device and reflux protection device BINDER Individual MB1 program controller screen 5014 0182 MB1 pr...

Страница 91: ...KMF E5 2 06 2014 page 91 99 18 7 Dimensions KMF 115...

Страница 92: ...KMF E5 2 06 2014 page 92 99 18 8 Dimensions KMF 240...

Страница 93: ...KMF E5 2 06 2014 page 93 99 18 9 Dimensions KMF 720...

Страница 94: ...on vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with this procedur...

Страница 95: ...s substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstand...

Страница 96: ...entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with r...

Страница 97: ...any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240...

Страница 98: ..._______________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under...

Страница 99: ...all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name ___...

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