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Issue 02/2019 

Art. No. 7001-0177 

 

 

 

 

 

Operating Manual 

Translation of the original operating manual 

 

 

 

 

KB 23 / KB 23-UL (E3.1) 

Cooling Incubators 

with compressor technology and program control 

 

Model 

Model version 

Art. No. 

KB 23 (E3.1) 

KB023-230V 

9020-0112, 9120-0112 

KB 23-UL (E3.1) 

KB023UL-115V 

9020-0113, 9120-0113 

 

 

 

 

 

 

 

 

 

 

 

 

 

BINDER GmbH 

 Address: Post office box 102, 78502 Tuttlingen, Germany 

 Phone: +49 7462 2005 0 

 Fax: +49 7462 2005 100 

 Internet: http://www.binder-world.com 

 E-mail: [email protected] 

 Service Hotline: +49 7462 2005 555 

 Service Fax: +49 7462 2005 93 555 

 Service E-Mail: [email protected] 

 Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 

 Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03 

 Service Hotline Russia and CIS: +7 495 988 15 16 

Содержание KB 23

Страница 1: ...L 115V 9020 0113 9120 0113 BINDER GmbH Address Post office box 102 78502 Tuttlingen Germany Phone 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com Se...

Страница 2: ...ery 14 3 2 Guidelines for safe lifting and transportation 15 3 3 Storage 15 3 4 Location of installation and ambient conditions 16 4 ELECTRICAL CONNECTION 17 5 START UP 18 5 1 Settings at the RD3 prog...

Страница 3: ...posal of the transport packing 65 18 2 Decommissioning 65 18 3 Disposal of the chamber in the Federal Republic of Germany 65 18 4 Disposal of the chamber in the member states of the EC except for the...

Страница 4: ...tions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any damages direct or incidental arising ou...

Страница 5: ...of a property in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid...

Страница 6: ...in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the chamber The following labels are located on the chamb...

Страница 7: ...the indicated power frequency 1 N Current type Max operating pressure 15 bar Max operating pressure in the refrigerating system R 134A 0 075 kg Refrigerant type and max filling weight Contains fluorin...

Страница 8: ...rials 1 5 General safety instructions on installing and operating the chambers With regard to operating the chambers and to the installation location please observe the DGUV guidelines 213 850 on safe...

Страница 9: ...heat energy Familiarize yourself with any potential health risks caused by the charging material the contained moisture constituent or by reaction products which may arise during the temperature proce...

Страница 10: ...material must NOT be able to release toxic gases Other applications are not approved The chambers are not classified as medical devices as defined by the Medical Device Directive 93 42 EEC Following...

Страница 11: ...anufacturer took the following measures to prevent ignition and explosions Indications on the type plate See operating manual chap 1 4 Operating manual An operating manual is available for each chambe...

Страница 12: ...cise and rapid temperature conduction Large area labyrinth evaporator plates directly conduct the cold to the atmosphere of the working space The APT line preheating chamber system ensures high level...

Страница 13: ...Figure 3 Cooling incubator KB 23 1 Main power switch on off 2 Temperature controller RD3 3 Instrument box 4 Chamber door 5 Refrigerating module 2 2 Control panel 2 6 1 Figure 4 Control panel 1 Main po...

Страница 14: ...nform the carrier immediately if transportation damage has occurred The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces This has no impact on the function a...

Страница 15: ...e to the chamber Risk of injury by lifting heavy loads Transport the chamber in its original packaging only For moving or shipping secure the chamber with transport straps Do NOT lift or transport the...

Страница 16: ...ing the chamber at temperature set points below ambient temperature high ambient humidity may lead to condensation on the chamber Installation height max 2000 m 6562 ft above sea level When placing se...

Страница 17: ...chamber s protective conductor meets the latest technology The protective conductors of the socket and plug must be compatible Prior to connection and start up check the power supply voltage Compare...

Страница 18: ...n mode Depending on the temperature value entered before LED 3a is lit if the heating is active or LED 3b if the refrigeration is active or no LED if the actual temperature is equal to the set point I...

Страница 19: ...eral functional levels Normal Display fixed value operation Display of the actual value of temperature display 1 and of the actual date and time display 2 The chamber is in fixed value operating mode...

Страница 20: ...ion lines in Fixed value entry mode is ineffective with an active week program timer Basic entry principle Access the individual parameters with button X W one after the other Enter the values with th...

Страница 21: ...C using arrow keys Note setting limit or offset selected at the user level chap 10 Value is shown in display 1 Press key If no button is pressed within more than 120 sec or if the EXIT button is press...

Страница 22: ...e g 15 05 06 13 52 actual date and time actual state of week program timer channel 1 Off channel 2 Off Press down key for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the p...

Страница 23: ...ress key Display 1 shows 0000 Display 2 shows Ch1 SP2 Off entry of the state of channel 1 actual setting Off Enter the state of channel 1 On or Off using arrow keys Setting is shown in display 2 Press...

Страница 24: ...rogram title Project Date Day of the week Time Channel 1 temperature Channel 2 hh mm AM PM ON SP2 OFF SP1 ON OFF Monday S1 S2 S3 S4 Tuesday S1 S2 S3 S4 Wednesday S1 S2 S3 S4 Thursday S1 S2 S3 S4 Frida...

Страница 25: ...quent program section You can program all kinds of temperature transitions by the appropriate design of the program section timing Gradual temperature changes set point ramp The set point changes its...

Страница 26: ...Section length hh mm TIME Fan speed FAN Operation lines O LINE S01 40 00 30 50 000 S02 60 01 30 100 000 S03 90 01 00 100 000 S04 90 03 20 100 000 S05 20 00 01 100 000 Only with option zero voltage rel...

Страница 27: ...programmed with an additional section in our examples S05 for set point ramp and S08 for set point step with a section time of at least one minute Otherwise the program will stop one section too earl...

Страница 28: ...roller returns to Fixed value operation showing Normal Display and equilibrates to the temperature value previously entered in fixed value entry mode Before starting the program check the set point va...

Страница 29: ...r P02 using arrow keys Value is shown in display 1 Press key In the selected program P01 or P02 program sections can be selected Display 1 shows e g 01 section S01 selected Display 2 shows alternating...

Страница 30: ...s alternating S01 TEMP 9 0 variable temperature in C CONTINUE X W information go on with X W Enter temperature set point of S01 in C using arrow keys Press key Display 1 shows e g 00 01 actual section...

Страница 31: ...emperature in C CONTINUE X W information go on with X W Enter the temperature set point of S02 in C using arrow keys Etc If all sections up to S10 or up to S20 have been programmed section S01 follows...

Страница 32: ...Section SEC Temperature set point C TEMP Section length hh mm TIME Fan speed FAN Operation lines O LINE S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 Only with optio...

Страница 33: ...program sections can be selected Display 1 shows e g 01 actual selection of the section S01 Display 2 shows alternating P01 SEC program section can be selected CONTINUE X W information set point entr...

Страница 34: ...e entered again 9 Program start level Before starting the program check the set point entered in Fixed value operation mode After end of the program the temperature will equilibrate to this value CAUT...

Страница 35: ...Program selection only with program type 2 programs set Normal Display Press program key Display 1 shows e g 1 actual selection of the program Display 2 shows SEL PRG select program 1 or 2 Enter prog...

Страница 36: ...2 07 12 actual program P01 actual section S03 and remaining time of program section S03 Press key Display 1 shows e g 15 actual temperature set point 1 Display 2 shows SP1 TEMPERATURE 5 seconds Displa...

Страница 37: ...0 C 104 F in case of setting limit or a relative value e g 2 C in case of setting Offset can be entered Regularly check the setting of the set point mode and of the over temperature safety device set...

Страница 38: ...duration Prg Time The maximum length of an individual program section can be set to either 99 hs 59 min or to 999 hs 59 min This setting is then valid for all program sections When changing the maxim...

Страница 39: ...or PM or 24 hours Date of the real time clock Date Main menu Use the program key to access the settings of year month and day in the corresponding submenus Year of the real time clock Year Enter the...

Страница 40: ...setting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows 1 actual address 1 Display 2 shows Adres...

Страница 41: ...nd French using arrow keys Setting is shown in display 2 Press key Display 1 shows e g 0004 chamber operating hours Display 2 shows Oper hs 0004 28 operating hours up to now hhhh mm actually displayed...

Страница 42: ...0S using arrow keys Setting is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Prg Time 99 59 max section length 99 59 or 999 59 actual setting 99 59 Select between 99 59 in hh mm or...

Страница 43: ...month 1 up to 12 using arrow keys Setting is shown in display 2 Press key Display 1 shows e g 15 Actual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 usi...

Страница 44: ...and can be changed You can enter an absolute value in case of setting limit or a relative value in case of setting Offset Select setting Limit and enter a value by 3 C above the maximum value i e 23 C...

Страница 45: ...or 5 sec Display 1 shows 0000 Display 2 shows USER LEVEL you are in the user level Press program key Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code display flashes Enter the user co...

Страница 46: ...Press key Display 1 shows e g 5 Actual setting may Display 2 shows Month 5 Setting the month of the real time clock Set month 1 up to 12 using arrow keys Setting is shown in display 2 Press key Displa...

Страница 47: ...s SP1 TEMPERATURE variable temperature in C Enter temperature set point 5 C using arrow keys Value is shown in display 1 Press key Display 1 shows 20 0 actual temperature set point 2 Display 2 shows S...

Страница 48: ...Automatically forward after 2 sec Display 1 shows 0000 Display 2 shows Monday selection of day of the week actual selection Monday Select the first day of the week Monday with key Day of the week is...

Страница 49: ...ay selection of day of the week actual selection Friday Select the next day of the week Friday with key Day of the week is shown in display 2 Press program key Display 1 shows 0000 Display 2 shows Shi...

Страница 50: ...ting is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Channel 2 Off entry of state of channel 2 actual setting Off Press key EXIT Display 1 shows 20 00 time of the selected shift p...

Страница 51: ...min The maximum length of a program section can be set in common for all program sections to 99 hs 59 min or to 999 hs 59 min Select setting 999 59 When changing the maximum duration setting pre exis...

Страница 52: ...section can be set in common for all program sections to 99 hs 59 min or to 999 hs 59 min Select setting 999 59 When changing the maximum duration setting pre existing programs will be deleted in the...

Страница 53: ...e Display 2 shows Saf setp 23 temperature value of over temperature safety device actual value 23 C 73 4 F Enter the temperature value of 23 in C using arrow keys Value is shown in both displays Press...

Страница 54: ...setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows 01 program P01 selected Display 2 shows alternating PRG program can be se...

Страница 55: ...iable temperature in C CONTINUE X W information go on with X W Entry of temperature set point of 20 in C of S02 using arrow keys Press key Display 1 shows 000 actual section length set point Display 2...

Страница 56: ...ct section S04 using arrow keys Press key Display 1 shows 5 C actual temperature set point Display 2 shows alternating S02 TEMP 5 variable temperature in C CONTINUE X W information go on with X W Entr...

Страница 57: ...n display 1 Press program key Display 1 shows 1 actual selection of the number of program cycles infinite Display 2 shows REPEAT enter number of program cycles Select number of cycles 1 i e infinite r...

Страница 58: ...located internally Only a service specialist can replace it Therefore please contact an authorized service provider or BINDER Service 14 2 Safety controller temperature safety device class 3 1 The ch...

Страница 59: ...emperature set point 15 Defrosting during refrigerating operation BINDER cooling incubators are very diffusion proof To ensure high temperature precision there is no automatic cyclic defrosting device...

Страница 60: ...option The BINDER Data Logger Kit offers an independent long term measuring system for temperature available for different temperature ranges The BINDER Data Logger is equipped with a keyboard and a l...

Страница 61: ...e met regarding the qualifications of service personnel scope of testing and documentation All work on the refrigeration system repairs inspections must be documented The warranty becomes void if main...

Страница 62: ...ng the neutral cleaning agent Art No 1002 0016 Instrument panel Standard commercial cleaning detergents free from acid or halides We recommend using the neutral cleaning agent Art No 1002 0016 Zinc co...

Страница 63: ...damage due to chemical burns Do not ingest Keep away from food and beverages Do NOT empty into drains Wear protective gloves and goggles Avoid skin contact 17 2 2 Decontamination The operator must en...

Страница 64: ...the disinfectant spray allow the chamber to dry thoroughly and aerate it sufficiently 17 3 Sending the chamber back to BINDER GmbH If you return a BINDER product to us for repair or any other reason...

Страница 65: ...of the chamber in the Federal Republic of Germany According to Annex I of Directive 2012 19 EU of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER d...

Страница 66: ...sources of infection from the unit dispose of it as special waste according to national law Fill out the contamination clearance certificate chap 23 and enclose it with the unit WARNING Contamination...

Страница 67: ...nate any health hazards to the employees of the recycling companies Prior to handing the chamber over to a recycling company it is the user s responsibility that it is free from toxic infectious or ra...

Страница 68: ...dly disposal The main board of the cooling incubator includes a lithium cell Please dispose of it according to national regulations The refrigerant used R134A 1 1 1 2 tetrafluorethane is not inflammab...

Страница 69: ...ber to cool down and press the EXIT button Check temperature set point and setting of safety controller If appropriate select suitable limit value Safety controller defective Contact BINDER service Se...

Страница 70: ...nge from 2 programs to 1 program or vice versa When changing ensure that the programs are no longer needed The controller returns to Normal Display from any level No button was pressed for more than 1...

Страница 71: ...ber below the strain relief of the power cord The fuse holder is equipped with a fuse clip 5mm x 20 mm cUL Version 6 3 x32 mm Replace this fuse only with a substitute of the same ratings Refer to the...

Страница 72: ...egular 2 Quantity of racks max 3 Maximum load per rack Kg lbs 12 26 Maximum permitted total load Kg lbs 25 55 Weight Weight empty Kg lbs 44 97 Temperature data Temperature range C F 0 to 100 4 to 212...

Страница 73: ...erve the right to change technical specifications at any time If the chamber is fully loaded the specified heating up and cooling down times may vary according to the load 20 5 Equipment and Options e...

Страница 74: ...23 230 V 5006 0088 Chamber fuse 6 3 x 32 mm 250 V super time lag TT KB 23 UL 5006 0045 Securing elements for additional fastening of racks 4 pieces 8012 0531 Plug for silicon access port d30 6016 0035...

Страница 75: ...KB 23 KB 23 UL E3 1 02 2019 page 75 87 20 7 KB KB UL 23 dimensions...

Страница 76: ...KB 23 KB 23 UL E3 1 02 2019 page 76 87 21 Certificates and declarations of conformity 21 1 EU Declaration of Conformity...

Страница 77: ...KB 23 KB 23 UL E3 1 02 2019 page 77 87...

Страница 78: ...KB 23 KB 23 UL E3 1 02 2019 page 78 87...

Страница 79: ...KB 23 KB 23 UL E3 1 02 2019 page 79 87 21 2 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Unfallversicherung e V German Social Accident Insurance DGUV...

Страница 80: ...KB 23 KB 23 UL E3 1 02 2019 page 80 87...

Страница 81: ...KB 23 KB 23 UL E3 1 02 2019 page 81 87 22 Product registration...

Страница 82: ...evor das Ger t Bauteil eintrifft Eine weitere Kopie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedure will in...

Страница 83: ...zardous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl en...

Страница 84: ...ngaben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable...

Страница 85: ...ny time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V...

Страница 86: ...____________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list u...

Страница 87: ...nc for all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Nam...

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