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PB_2005_2_GB_ZP5000

 

4. 

Principle of operation 

Drive of central lubrication pump ZP5000 is effected by means of electromotor with step-down gearing 
flanged onto the housing and linked with the worm shaft via Woodruff key in form-fit connection. 
Each outlet (4) is equipped with a delivery piston (5) and a control piston (6). A rotary motion is imparted on 
the pump shaft (9) with cam disk (10) via drive (2), vertical shaft (7) and bevel-gear pair (8) the delivery 
piston (5) getting a stroke motion. The control gear (11) is to actuate the control piston (6). Due to the 
stroke motion of delivery pistons (5), lubricant intake is effected through the control ducts (12) of control 
pistons (6) and delived into the pressure bore (13). The scraper plate (14) is delivering the lubricant to the 
suction bores (15). The stirrer blade (16) pressing the lubricant through the sieve plate (17) into the suction 
compartment (18) is arranged in the lubricant reservoir (3). 
The central lubrication pump ZP5000 can be supplied with 1 or 2 pumping units (1) installed opposite to 
each other with a maximum of 8 outlets each. The rate of delivery can be set infinitely from 0...0,2 
cm³/stroke. Upon dispatch of pumps, the rate of delivery has been set to maximum value.  

Closing of Outlets

 

If outlets are not yet or no longer required, these must be set to “Zero Flow Rate“ and should not be closed, 
because this can lead to minimal pumping of lubricant. Ideally the surplus outlets should be externally 
joined and fed back into the tank. 
 
 
Assignment of delivery pistons to the feed-line connections 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание ZP5000

Страница 1: ...ump ZP5000 INDEX Page 1 General 2 2 Safety 2 4 A Pump type 4 B Number of outlets 4 C Inspection 4 D Kinds of drive 5 E Position of drive 5 F Reservoir 5 G Accessories 5 3 Application 5 4 Principle of operation 6 7 5 Specification 8 9 6 Start up 10 7 Plates 10 ...

Страница 2: ...om 2 Safety These operating instructions contain fundamental instructions which are to be observed during erection operation and maintenance Therefore it is absolutely necessary for the fitter and the competent qualified staff user to read these operating instructions before installation and start up The operating instructions must be available at all times at the place of use of the machine syste...

Страница 3: ...inst touch Protection against touch for moving parts e g coupling must not be removed when the machine is in operation Leakages e g from the shaft seal of hazardous goods to be delivered e g explosive toxic hot are to be removed in such a way that there is no danger to persons and environment Legal rules are to be ovserved Hazards caused by electrial power are to be excluded for details please ref...

Страница 4: ...nts are specified in the respective safety data sheets Used lubricants are hazardous forms of waste and therefore require special supervision in the sense of 41 paragraph 1 sentence 1 and paragraph 3 no 1 of KrW AbfG Closed Loop Waste Management Act Used oils must be handled in compliance with AltölV Waste Oil Ordinance The devices or components contaminated with lubricant must be disposed of by a...

Страница 5: ...tal 20 liters metal 30 liters metal G ACCESSORIES without Level switch A level switch is available for the indication of the filling level in the reservoir As sensor serves an ultrasonic sensor As soon as the min or max level allowed has been obtained a signal is released With the help of a signal lamp at the reservoir this signal can be used for the visual warning or for the control of an automat...

Страница 6: ...tons 6 and delived into the pressure bore 13 The scraper plate 14 is delivering the lubricant to the suction bores 15 The stirrer blade 16 pressing the lubricant through the sieve plate 17 into the suction compartment 18 is arranged in the lubricant reservoir 3 The central lubrication pump ZP5000 can be supplied with 1 or 2 pumping units 1 installed opposite to each other with a maximum of 8 outle...

Страница 7: ...Page 7 of 10 PB_2005_2_GB_ZP5000 4 Principle of operation continuation ...

Страница 8: ... delivery per outlet 0 0 2 cm stroke Pipe connection for feed line M 14 x 1 5 Step down ratio 150 1 300 1 420 1 225 1 Delivery rate 1 69 cm min 0 84 cm min 0 6 cm min 1 12 cm min Rated speed for pump shaft max 12 min 1 Rated speed 1360 min 1 Drive power 0 18 kW NLGI class 000 3 Temperature range 30 to 60 C Number of outlets max 16 Reservoir capacity 5 ltr 10 ltr 20 ltr 30 ltr Weight 21 and or 24 k...

Страница 9: ...Page 9 of 10 PB_2005_2_GB_ZP5000 5 Specification continuation ...

Страница 10: ... nipple A R1 8 DIN 71412 with the help of which this can be realized easily The pump with pumping mechanism one can also make filling by removing the blind flange It is absolutely essential to take care of cleanliness The pumping mechanisms are not self priming The higher is the consistency of the lubricant to be delivered the more disturbing are air inclusions in the pump case during commissionin...

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