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BIJUR DELIMON INTERNATIONAL

     

OPERATORS MANUAL

 

CLP

     36917 r#1

© Copyright Bijur Delimon International 2018.  

Bijur Delimon International reserves the right to 

update or improve the technical specifications for this 
product without prior notice.

BIJUR DELIMON INTERNATIONAL

(919) 465 4448 

LOCAL   

 

(800) 631 0168 

TOLL-FREE    

(919) 465 0516 

FAX   

 

WWW.BIJURDELIMON.COM

1 Copley Parkway, Suite 104 

Morrisville, NC 27560

Contents

General,Features & Operation ...........Page 2 
 
Technical Data ......................................Page 3

How to Order & Styles .........................Page 4

Cartridge Types ....................................Page 5

Installation/Start-up & Mounting .....Page 6 
 
Loading a Cartridge .............................Page 7

Replacing a Cartridge .........................Page 8

Configuring a System ..........................Page 9 
 
Pump Connections .............................Page 10 
 
Electrical Connections ......................Page 11

Wiring .......................................... Pages 12-16 
 
Controller Programming.......... Pages 17-20 
 
Accessories .................................. Page 21-22

Service Parts ......................................Page 23

Dimensions ..........................................Page 24

Maintenance........................................Page 25 
 
Troubleshooting .................................Page 26

Notes ....................................................Page 27

Manufacturer’s Statement

The manufacturer and/or distributor has 
provided the parts list and assembly 
diagram in this manual as a reference tool 
only. Neither the manufacturer or distribu-
tor makes any representation or warranty 
of any kind to the buyer that he or she is 
qualified to make any repairs or replace 
any parts to the product. In fact, the 
manufacturer and/or distributor expressly 
states that all repairs and parts replace-
ments should be undertaken by certified 
and licensed technicians, and not by the 
buyer. The buyer assumes all risk and 
liability arising out of his or her repairs to 
the original product or replacement parts 
thereto, or arising out of his or her 
installation of replacement parts thereto.

Features 
 

• 

Multiple Cartridge options 

• 

Compact, rugged design 

• 

Minimal maintenance required 

• 

120 bar (1740psi) operating   

 

pressure with internal relief valve 

• 

Low Level Switch 

• 

User friendly Integrated     

 

Controller available 

• 

Extremely silent in operation 

Operation

A combined motor/gearbox unit drives an 
eccentric mechanism, which in turn 
operates a reciprocating piston. This action 
creates a suction and a pressure stroke, 
displacing a fixed volume of lubricant on 
every cycle of the piston, through an outlet 
check valve. An integrated, internal relief 
valve prevents excess system pressure, 
while a pressure gauge, fitted as standard, 
provides real-time feedback of the 
operating pressure. 
The Cartridge Lube Pump may be used in 
conjunction with lubrication divider valves 
to progressively apply grease to individual 
lube points. For details on how to configure 
such a system please refer to the section 
on “Configuring a System”. 
 

General

Bijur Delimon’s Cartridge Lube Pump(CLP) 
is an electrically driven, single outlet, pump 
designed for use with the universal grease 
cartridges widely available in industry 
today. The lubricator is available with 12 or 
24 VDC power making it ideal for use in a 
range of industrial and mobile applications. 
An integrated controller enables seamless 
operation and external communication to 
host machine. 
 
This pump was developed to meet a 
growing demand for replacing bulk grease 
lubricators with a system that could handle 
the more convenient cartridge greases. 
The benefits of the cartridge system are as 
follows: convenience of refilling, clean, 
virtually zero waste, contamination free, 
easy to transport, and no requirement for 
support equipment to assist in handling 
and filling bulk grease.

Refer to the following:

+

+

Da#35635:++
PVBM+Valves

+

+

Da#35426+
U-Blocks

+

+

#+
SSystems

Содержание CLP

Страница 1: ...Operators Manual Cartridge Lube Pump 36917 r 1 ...

Страница 2: ...ple Cartridge options Compact rugged design Minimal maintenance required 120 bar 1740psi operating pressure with internal relief valve Low Level Switch User friendly Integrated Controller available Extremely silent in operation Operation A combined motor gearbox unit drives an eccentric mechanism which in turn operates a reciprocating piston This action creates a suction and a pressure stroke disp...

Страница 3: ...d or M12 Connector Other PG7 Port Technical Data General Cartridge Type Option A Type A 400g Universal Cartridge 14 ounce cartridge Option B Type B 400g Threaded Cartridge Option C Type C 500g Threaded Cartridge Lubricant Up to NLGI 2 Max working Pressure 120 bar 1740 psi Flow Rate 8cc min Outlet Port G1 4 right hand side of pump 1 alternate outlet bottom of pump Operating temperature 20 C to 50 C...

Страница 4: ...or for Cycle Switch Options M Mobile Finish Baseplate Protection Protective Gaurd included with Cartridge Option B only N None Example To order a Cartridge Lube Pump 24VDC that uses standard 14oz grease cartridges controller with cable gland connectors and a Mobile Finish use Part CLP A2GXM Cartridge Lube Pump with Type A 400g 14 ounce cartridge P N CLP A2GZN Cartridge Lube Pump with Type B 400g M...

Страница 5: ... CLP and should assist in deciding which type of cartridge to use for your particular application Type A Type B Type C Global Availability Yes Yes in EU Not so popular in US as yet Popular in EU Not in US as yet In built Protection of Cartridge Yes No No Speed of Replacement Quick 30 40 seconds Instant 10 seconds Instant 10 seconds Effort of replacement Mechanical Effort Required to withdraw rod M...

Страница 6: ...c installation Use of flat locking washers is also recommended Mounting hardware brackets is not provided In identifying the appropriate location for the CLP care should be given to 1 Overhead clearance necessary for replacement of cartridges particularly of the Type A cartridge Refer to the Technical Data section for clearance dimensions necessary for the various cartridge types 2 Ease of Access ...

Страница 7: ... base of the CLP to provide the necessary seal on the gasket underneath Orientation of the thread adaptor after installation is not important 2 Unscrew outlet cap from Lube Shuttle cartridge and discard cap carefully 3 Gently apply pressure to the follower cap to bring grease out flush to the head of the cartridge 4 Invert the cartridge and carefully thread into adaptor of CLP 5 Continue threading...

Страница 8: ...Unscrew the gun barrel assembly from the CLP 2 Retract rod fully 3 Withdraw empty cartridge and discard carefully 4 Carry out the steps outlined in Loading a Cartridge for Type A 5 For Controller models the R button must be pressed to resume CLP operation Type B 1 Unscrew the cartridge from the CLP 2 Discard empty cartridge carefully 3 Carry out the steps outlined in Loading a Cartridge for Type B...

Страница 9: ...main line tubing are charted below along with the pressure drop across them For the tail tube tube from divider valve to the lubrication point we recommend the p n 731002173 As a rule of thumb you should consider 10 bar 145psi pressure drop for every meter 3 28 ft of tail tube Example With a system with 3m 9 84 ft of main line p n AF240 34962 and a 6 outlet divider block where the max tube length ...

Страница 10: ...RS MANUAL CLP 36917 r 1 Pump Connections 4 3 1 2 5 Item No Description 1 G1 4 Outlet Port 1 4BSPP 2 G1 4 Outlet Port 1 4BSPP Alternate location Only 1 can be used 3 Relief Valve Assembly Including Pin 4 Bleed Valve Assembly 5 Pressure Gauge ...

Страница 11: ...Signal See Accessories electrical Cords for appropriate connecting cable Use M12x1 Connector for Cycle Switch Signal Input See Accessories electrical Cords for appropriate connecting cable Secondly Options F and G will dictate whether you are simply wiring to an internal terminal strip or to an integrated controller OPTION DESCRIPTION DETAILS F Internal Terminal Strip 14 way specially designed ter...

Страница 12: ...ATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring NO CONNECTORS OPTION X TERMINAL STRIP MODELS OPTION F CLP A _ F X _ and CLP B_F X_ CLP C_F X _ NO CONNECTORS OPTION X CONTROLLER MODELS OPTION G CLP A_GX_ and CLP B_GX_ CLP C_GX_ ...

Страница 13: ...MON INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring DIN CONNECTOR OPTION Y TERMINAL STRIP MODELS OPTION F CLP A_FY_ and CLP B_FY_ CLP C_F Y _ INTERNAL WIRING CONNECTOR PIN OUTS CONNECTOR PIN OUTS INTERNAL WIRING ...

Страница 14: ...4 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring DIN CONNECTOR OPTION Y CONTROLLER MODELS OPTION G CLP A_GY_ and CLP B_GY_ CLP C_GY_ INTERNAL WIRING INTERNAL WIRING CONNECTOR PIN OUTS ...

Страница 15: ...N INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring DIN M12 CONNECTOR OPTION Z TERMINAL STRIP MODELS OPTION F CLP A_FZ_ and CLP B_FZ_ CLP C_FZ _ INTERNAL WIRING CONNECTOR PIN OUTS CONNECTOR PIN OUTS INTERNAL WIRING ...

Страница 16: ...BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring DIN M12 CONNECTOR OPTION Z CONTROLLER MODELS OPTION G CLP A_GZ_ and CLP B_GZ_ CLP C_GZ_ INTERNAL WIRING INTERNAL WIRING CONNECTOR PIN OUTS ...

Страница 17: ...tion cycle Manual Override With the controller energized press the R key to initiate a lubrication cycle Program Review To review the preset data press the S key repeatedly with the controller energized To return to operating condition display press R key or release S key for 5 seconds Fault Alarm In any alarm condition e g low level low pressure etc the pump will not be able to operate and the al...

Страница 18: ...readout Possible causes for this type of alarm could be pump malfunction divider valve malfunction broken supply line or blocked supply line or feed line Example 1 Configure CLP for Timer Mode 30 seconds on and 4 hours off o Open protective flap on motor cover to access the programming keys o Hold down the S and R keys until the d mode is flashing o Jog the key until 1 is flashing and hit the S ke...

Страница 19: ...shing and hit the key o Jog the key until 2 is flashing and hit the key o Jog the key until 1 is flashing and hit the S key Value of 120 seconds now saved for monitor time o Jog the key until 0 is flashing and hit the key o Jog the key until 6 is flashing and hit the key o Successively set the next 2 digits to 0 o Hit the S key value of 60 now saved to enter FC mode o Jog the key until 2 is flashi...

Страница 20: ...FnO To enter Advance Setup Mode Fault Conditions EELL Low Level Switch activated All Modes Check and replace cartridge Hit R to resume lubrication once more see page 8 EEcY Monitor time out Mode d3 Progressive Cycle switch did not activate within monitor time EE Internal memory failure Checked at power up No recovery Turn off power and try again If problem persists replace control LLPP Green LED L...

Страница 21: ...al AR5045 Needs Adapter AR351 Seal AR5045 ELECTRIC CORDS POWER SIGNAL BDI P N DESCRIPTION LENGTH DIN402U75 Cord Pre Moulded 4 pin Connector to DIN EN 175301 803 2m DIN405U75 Cord Pre Moulded 4 pin Connector to DIN EN 175301 803 5m DIN410U75 Cord Pre Moulded 4 pin Connector to DIN EN 175301 803 10m CYCLE SWITCH M123S05U34EXT M12 Extension Cord Pre moulded 3 pin Straight Connector to IEC 61076 2 101...

Страница 22: ... TUBING HOSE BDI P N DESCRIPTION SIZE 731002173 Tubing Polyamide Black 120 bar 6mm x 3mm AF240 34962 Hose Thermoplastic 240 bar 8 4mm x 4mm AF152 34964 Hose Rubber Reinforced 140 bar 14 4mm x 6 2mm HOSE ENDS AR1532 Straight Used with AF240 34962 6mm AR510 Straight Used with AF152 34964 8mm AR1532C Straight for PTC fitting Used with AF240 34962 6mm AR1736 Elbow Used with AF240 34962 6mm AR1736C Elb...

Страница 23: ...7 Motor Gearbox Assembly 12 VDC 70949 12 24 VDC 70949 24 8 Ring Gasket 70984 9 Level Switch Assembly Option A B 70970 10 Level Switch Assembly Option C 71520 11 Outlet Plug Alternate Outlet AR1255 12 Elec Conn DIN Options Y Z 70964 13 Elec Conn M12 Options Z 71712 14 Cable Gland Assembly Large 71659 15 Cable Gland Assembly Medium 71519 16 Cable Gland Assembly Small 71683 17 Pressure Gauge 71524 18...

Страница 24: ...eters 143 5 390 306 324 355 8 5 x2 10 271 305 136 288 322 OPTION B OPTION C OPTION A STANDARD OUTLET ALTERNATE OUTLET PRESSURE GAUGE OPTION X RELIEF VALVE BLEED PLUG ASSEMBLY CABLE GLAND SMALL CABLE GLAND LARGE CABLE GLAND MEDIUM DIN CONN M12 PG7 PLUG LOW LEVEL OPTION A B LOW LEVEL OPTION C BOTTOM VIEW ...

Страница 25: ...pump Every 2 years remove the sump cover underneath the pump 1 Check security of motor gearbox screws and retighten as necessary 2 Check for wear of the connecting rod mechanism and that pins clips are present 3 Check security of lock nut and retighten as necessary 4 Re apply grease on both pivot points once more of the connecting rod 5 Check sump gasket still intact replace as necessary 5 1 3 4 2...

Страница 26: ...displayed on controller No pressure switch signal received by controller D2 mode has inadvertently been set Check and change to either D1 timer or D3 cycle switch mode Motor On but Not Pumping Air in system Open bleed screw with 3mm hex key and bleed until a clear line of grease appears once more Close bleed screw once more Air Pocket in Cartridge On a rare occasion a cartridge may have an air poc...

Страница 27: ...27 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Notes ...

Страница 28: ...D Bijur Lubricating Ireland Limited Gort Road Ennis County Clare 353 6568 21543 TEL 353 6568 29667 FAX CHINA Nanjing Bijur Machinery Products Ltd 9 Hengtong Road Nanjing Xingang Economic Technical Development Zone Nanjing 210038 86 25 85801188 TEL 86 25 85802288 FAX INDIA Bijur Delimon India Private Limited H Block A 56 1 M I D C Pimpri Pune 411018 Maharashtra 91 2032319149 TEL 91 2027451725 FAX F...

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