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4-6

603742_1011

dust. Locate and repair the source of ingested dirt.

6.

Never operate a machine without an air filter installed.

Overservicing

Overservicing occurs when an air filter element is removed

for cleaning or replacement before it is necessary. Each time the
filter is removed a small amount of dirt and dust could fall in the
intake system. This accumulated dirt can cause a dusted engine.
It only takes a few grams of ingested dirt over the normal
service life of an engine to cause a dusted engine.

Do not clean element, replace with a new element only.

Cleaning used air filter elements, through improper cleaning
procedures, can get dust on the inside of the filter causing dirt
ingestion and engine failure. 

It is important to note that whenever an air filter element is

cleaned by 

any method,

 the person or company performing the

cleaning assumes responsibility for the integrity of the filter
from then on. 

The warranty for air filters expires upon

cleaning or servicing in any manner because the condition of
the filter after servicing is completely out of their control.
Therefore, on a dust ingested engine failure, there will be no
warranty consideration if the air filter element has been
cleaned or serviced in any manner.

A partially dirty air filter element works better than a new

element. Therefore, a dirty filter element is not bad for the
engine unless it is excessively restricting the air flow and engine
performance is affected. The reason is simple. The media in the
filter must be porous to allow air to pass through it. When dirty
air passes through the filter, the dirt plugs some of the holes in
the media and actually acts as part of the filter media. When the
next round of dirt enters, the first dirt helps filter out even
smaller particles making the filter more efficient at stopping dirt
from entering the engine. This is referred to as barrier filtration. 

Of course, at some point the filter media becomes too clogged

to allow air to pass. 

The mowing conditions will determine the frequency of air

filter element changing.

General engine maintenance

IMPORTANT:  

Detailed instructions and recommendations

for break-in and regular maintenance are specified in the 

Engine

Owner’s Manual

. Please refer to this manual for engine servic-

ing, lubricating oil levels with quality and viscosity recommen-
dations, bolt torques, etc. The engine warranty is backed by the
manufacturer. Special attention should be paid to applicable data
which will not be duplicated here. 

Fuel evaporation system filter

All BigDog

®

 X Diablo mowers have a fuel evaporation

system filter. This filter must be checked and replaced every 500
hours or annually whichever comes first. Figure 4-8 

Belts

Inspect belts frequently for wear and serviceability. Replace a

belt that shows signs of severe cuts, tears, separation, weather
checking and cracking, or burns caused by slipping. Slight
raveling of belt covering does not indicate failure, trim ravelings
with a sharp knife.  

Inspect the belt pulley grooves and flanges for wear. A new

belt, or one in good condition, should never run against the
bottom of the groove. Replace the pulley when this is the case,
otherwise belt will lose power and slip excessively.

Figure 4-7

Safety filter

Figure 4-8

WARNING

If the pump belt fails, loss of control will occur especially
when operating on a slope. 

If you lose steering control

while operating the machine, place the steering con-
trol levers in the park brake position immediately.
Inspect the machine and involve your BigDog

®

 Mow-

ers dealer to resolve the problem before continuing to
operate.

Fuel evaporation 

system filter

Содержание BigDog Mowers X Diablo

Страница 1: ...603742_1011 BigDog Mowers X Diablo Operator s Manual P O Box 7000 Hesston Kansas 67062 2097...

Страница 2: ...603742_1011...

Страница 3: ...603742_1011 c 1 General Information 1 1 Safety Precautions 2 1 Operation 3 1 Maintenance Adjustments 4 1 Troubleshooting 5 1 Storage 6 1 Product Literature 6 2...

Страница 4: ...c 2 603742_1011...

Страница 5: ...Dog Mowers user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suita...

Страница 6: ...1 2 603742_1011...

Страница 7: ...s also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operators and m...

Страница 8: ...the steering control levers in the park brake position immediately Inspect the machine and involve your dealer to resolve the problem before continuing to operate If pump belt fails steering control w...

Страница 9: ...w slopes operation instructions and warnings Do not wear seat belt when the ROPS is in the lowered position WARNING Ejection Always pull from the tractor hitch Do not attach chains or ropes to the ROP...

Страница 10: ...achine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes g...

Страница 11: ...r blades Place control levers in park brake position J Read Operator s Manual before attempting to operate this machine K Wear ear protection eye protection and safety shoes when operating this equipm...

Страница 12: ...2 6 603742_1011...

Страница 13: ...h as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to...

Страница 14: ...2 8 603742_1011...

Страница 15: ...s sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wrap and do not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving...

Страница 16: ...edge or to avoid the ground from breaking away This will reduce the risk of the mower suddenly rolling over causing serious injury or death Use a walk behind push mower or hand held trimmer on slopes...

Страница 17: ...mower unattended with ignition key in switch especially with children present Children or bystanders may be injured if they move or attempt to operate the mower while it is unattended Always disengage...

Страница 18: ...isters 1 10 hour increments up to 9 999 9 total hours Connected to the ignition switch the meter records the accumulative time while the ignition key is switch to the RUN position H Oil pressure light...

Страница 19: ...teering control levers are not in the park brake position park brake switches are disengaged or the deck clutch switch is engaged the engine will stop The following steps are the correct procedures fo...

Страница 20: ...control levers must be placed in the neutral position to release the park brakes so that the mower can be moved Do not tow the machine Move it by hand or use a winch to load on a trailer for transport...

Страница 21: ...ROPS mounting bolts Tighten the bolts to the correct torques as shown below if necessary Figure 3 7 2 Inspect the operator s seat and the mounting parts for the seat belt Tighten the bolts to the corr...

Страница 22: ...g control lever farther rearward from neutral than the left steering control lever until the rear of the machine has pivoted around Then push the steering control levers forward until they are both pa...

Страница 23: ...AVEL N NEUTRAL POSITION Direction of arrows indicate direction of mower movement N N N N N N N N N N Figure 3 9 Step 1 THREE POINT TURN Step 2 Step 3 R i g h t c o n t r o l l e v e r L e f t c o n t...

Страница 24: ...time of the year Mow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high...

Страница 25: ...4cm plate on the operator s side of the hole the cutting height is at 3 1 4 8 26cm The notch located at the rear of the height adjusting bar engages the stop handle when the deck lift pedal is fully d...

Страница 26: ...3 12 603742_1011 Figure 3 12 Anti scalp wheel Adjusting holes...

Страница 27: ...nd deadly poison Never attempt to make any adjustments or repairs to the mower drive system mower deck or any attachment while the mower engine is running or deck clutch is engaged Repairs or maintena...

Страница 28: ...attention must be given to tightening the drive wheel lug nuts and blade spindle bolts Failure to cor rectly torque these items may result in the loss of a wheel or blade which can cause serious dama...

Страница 29: ...nside the hydraulic reservoir on the underneath side of the tank Use a BigDog Mowers approved filter element only Figure 4 2 WARNING Incorrect battery cable routing could cause damage to the mower and...

Страница 30: ...hine away from the area of spill age and avoid creating any source of ignition until fuel vapors have dissipated Allow engine to cool before storing machine inside a building Keep fuel away from open...

Страница 31: ...gned dry filter is standard equipment on these mowers and supplies clean combustion air to the engine Figure 4 6 These mowers are equipped with a safety filter The filter element slides over the safet...

Страница 32: ...f dirt enters the first dirt helps filter out even smaller particles making the filter more efficient at stopping dirt from entering the engine This is referred to as barrier filtration Of course at s...

Страница 33: ...10 Figure 4 11 Replace any distorted blade Do not re use spindle bolts which have stripped worn or undercut threads Torque bolts on spindles to 118 foot pounds 160 0 Nm when reinstalling blades Proper...

Страница 34: ...ering control levers can also be adjusted up and down Remove the cap screws and slide the upper control lever up or down and align the holes in it with the holes in lower lever Re install the cap scre...

Страница 35: ...S A Refer to Engine Owner s Manual NOTE Refer to engine owner s manual for engine service information NOTE After completing maintenance cycle 500 hours repeat cycle BigDog Mowers X Diablo Maintenance...

Страница 36: ...ulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Pump Idler Zerk 1 15 Pump Belt 16 Deck P...

Страница 37: ...Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Pump Idler Zerk 1 15 Pump B...

Страница 38: ...4 12 603742_1011...

Страница 39: ...drive belt Air in system Check filter and fittings For additional causes See engine manual Air cooled engine over heating Air intake screen or clean ing fins clogged Clean screen and fin For additiona...

Страница 40: ...per the Deck leveling and height adjustment section of the parts manual An anti scalp wheel is not set correctly Adjust the height of the anti scalp wheel The underside of the deck is dirty Clean the...

Страница 41: ...to distribute oil over cylinder walls and valve mechanism 8 Clean exterior surface of engine Spread a light film of oil over any exposed metal surfaces of engine that are sub ject to corrosion 9 Clean...

Страница 42: ...CT LITERATURE If you would like to view or print a copy of the BigDog Mowers X Diablo product manuals go online to www bigdogmowers com Contact your local BigDog Mowers dealer if you require another e...

Страница 43: ...ngine 3 6 Mower blade maintenance 4 7 Mower blade removal 4 7 Mower deck operation 3 11 Mower operation 3 8 New season preparation 6 1 Operating suggestions 3 10 Parts and service 1 1 Preparation of b...

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