background image

603742_1011

4-1

MAINTENANCE & ADJUSTMENTS

Safe servicing practices

This product is capable of amputating hands and feet and

throwing objects. Always follow all safety instructions to avoid
serious injury or death.

Service precautions

Unless specifically required, 

DO NOT

 have engine run-

ning when servicing or making adjustments to mower.
Park the machine on level ground. Place steering control
levers in the park brake position, disengage deck clutch,
lower deck, remove ignition switch key and disconnect
negative battery cable before doing any maintenance.
Wait for all movement to stop before adjusting, cleaning
or repairing. Repairs or maintenance requiring engine
power should be performed by trained maintenance per-
sonnel only. To prevent carbon monoxide poisoning, be
sure proper ventilation is available when engine must be
operated in an enclosed area. Read and observe safety
warnings in front of manual.

Before working on or under the deck, make certain
engine cannot be accidentally started. Shut engine off,
remove ignition switch key and disconnect negative bat-
tery cable for maximum safety. Repairs or maintenance
requiring engine power should be performed by trained
maintenance personnel only.

Except when changing or checking belt, 

always

 keep belt

covers on mower deck for safety as well as cleanliness.

Use a stick or similar instrument to clean under the
mower making sure that no part of the body, especially
arms and hands are under mower.

Keep your machine clean and remove any deposits of
trash and clippings, which can cause engine fires and
hydraulic overheating as well as excessive belt wear.
Clean up oil or fuel spillage. Allow machine to cool
before storing. 

Clean flammable material from machine. Prevent
fires by keeping engine compartment, top of deck,
exhaust area, battery, fuel line, fuel tank and opera-
tor’s station clean of accumulated trash, grass clip-
pings, and other debris. Always clean up spilled fuel
and oil.

Always wear adequate eye protection when servicing the
hydraulic system and battery, or when grinding mower
blades and removing accumulated debris. 

Use extra caution when handling gasoline and other
fuels. They are flammable and vapors are explosive.

Never attempt to start engine when there is a strong odor
of gasoline fumes present. Locate and correct cause.

Never remove the fuel cap or refuel mower while engine
is running; never refuel near an open flame or near
devices which can create a spark. Refuel outdoors. Never
refuel or drain the fuel from the machine indoors.

Never run the engine in an enclosed area unless exhaust
is vented to the outside. Exhaust gases contain carbon
monoxide which is odorless and deadly poison.

Never attempt to make any adjustments or repairs to the
mower drive system, mower deck or any attachment
while the mower engine is running or deck clutch is
engaged. Repairs or maintenance requiring engine power
should be performed by trained maintenance personnel
only.

Never work under the machine or attachment unless it is
safely supported with jack stands. Make certain machine
is secure when it is raised and placed on the jack stands.
The jack stands should not allow the machine to move
when the engine is running and the drive wheels are
rotating. 

Use only certified jack stands.

 Use only appro-

priate jack stands, with a minimum weight rating of 2000
pounds (907 kg) to block the unit up. Use in pairs only.
Follow the instructions supplied with the vehicle stands.

Do not touch hot parts of machine.

Keep nuts and bolts tight, especially the blade attachment
bolts. Keep equipment in good working condition.

Never tamper with safety devices. Check their proper
operation regularly.

Stop the engine before removing the grass catcher or
unclogging the discharge chute. Never clear the discharge
chute with the engine running. Turn off the engine and be
sure the blades have stopped before cleaning. Use a stick
to clear a plugged discharge area. 

Never use your hand!

Grass collection system components are subject to wear,
damage and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom-
mended parts, when necessary.

Exercise caution when working under the deck as the
mower blades are extremely sharp. Wrap the blade(s) or
wear gloves and use extra caution when servicing them.

Use only genuine BigDog

®

 Mowers replacement parts to

ensure that original standards are maintained.

Service introduction

Regular maintenance is the best prevention for costly

downtime or expensive, premature repair. The following pages
contain suggested maintenance information and schedules
which the operator should follow on a routine basis. For more
detailed information order the correct Parts Manual and General
Service Manual for your unit. Refer to the 

Product Literature

section of this manual.

Remain alert for unusual noises, they could be signaling a

problem. Visually inspect the machine for any abnormal wear or
damage. A good time to detect potential problems is while
performing scheduled maintenance service. Correcting the
problem as quickly as possible is the best insurance.

Clear away heavy build-up of grease, oil and dirt, especially

in the engine and under the seat platform areas; minute dust
particle are abrasive to close-tolerance engine and hydraulic
assemblies.

Inspect mower daily

 for grass clippings and wire and string

tangles. The underside of the mower deck will collect a build-up
of grass clippings and dirt, especially when grass is wet or has

Содержание BigDog Mowers X Diablo

Страница 1: ...603742_1011 BigDog Mowers X Diablo Operator s Manual P O Box 7000 Hesston Kansas 67062 2097...

Страница 2: ...603742_1011...

Страница 3: ...603742_1011 c 1 General Information 1 1 Safety Precautions 2 1 Operation 3 1 Maintenance Adjustments 4 1 Troubleshooting 5 1 Storage 6 1 Product Literature 6 2...

Страница 4: ...c 2 603742_1011...

Страница 5: ...Dog Mowers user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suita...

Страница 6: ...1 2 603742_1011...

Страница 7: ...s also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operators and m...

Страница 8: ...the steering control levers in the park brake position immediately Inspect the machine and involve your dealer to resolve the problem before continuing to operate If pump belt fails steering control w...

Страница 9: ...w slopes operation instructions and warnings Do not wear seat belt when the ROPS is in the lowered position WARNING Ejection Always pull from the tractor hitch Do not attach chains or ropes to the ROP...

Страница 10: ...achine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes g...

Страница 11: ...r blades Place control levers in park brake position J Read Operator s Manual before attempting to operate this machine K Wear ear protection eye protection and safety shoes when operating this equipm...

Страница 12: ...2 6 603742_1011...

Страница 13: ...h as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to...

Страница 14: ...2 8 603742_1011...

Страница 15: ...s sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wrap and do not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving...

Страница 16: ...edge or to avoid the ground from breaking away This will reduce the risk of the mower suddenly rolling over causing serious injury or death Use a walk behind push mower or hand held trimmer on slopes...

Страница 17: ...mower unattended with ignition key in switch especially with children present Children or bystanders may be injured if they move or attempt to operate the mower while it is unattended Always disengage...

Страница 18: ...isters 1 10 hour increments up to 9 999 9 total hours Connected to the ignition switch the meter records the accumulative time while the ignition key is switch to the RUN position H Oil pressure light...

Страница 19: ...teering control levers are not in the park brake position park brake switches are disengaged or the deck clutch switch is engaged the engine will stop The following steps are the correct procedures fo...

Страница 20: ...control levers must be placed in the neutral position to release the park brakes so that the mower can be moved Do not tow the machine Move it by hand or use a winch to load on a trailer for transport...

Страница 21: ...ROPS mounting bolts Tighten the bolts to the correct torques as shown below if necessary Figure 3 7 2 Inspect the operator s seat and the mounting parts for the seat belt Tighten the bolts to the corr...

Страница 22: ...g control lever farther rearward from neutral than the left steering control lever until the rear of the machine has pivoted around Then push the steering control levers forward until they are both pa...

Страница 23: ...AVEL N NEUTRAL POSITION Direction of arrows indicate direction of mower movement N N N N N N N N N N Figure 3 9 Step 1 THREE POINT TURN Step 2 Step 3 R i g h t c o n t r o l l e v e r L e f t c o n t...

Страница 24: ...time of the year Mow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high...

Страница 25: ...4cm plate on the operator s side of the hole the cutting height is at 3 1 4 8 26cm The notch located at the rear of the height adjusting bar engages the stop handle when the deck lift pedal is fully d...

Страница 26: ...3 12 603742_1011 Figure 3 12 Anti scalp wheel Adjusting holes...

Страница 27: ...nd deadly poison Never attempt to make any adjustments or repairs to the mower drive system mower deck or any attachment while the mower engine is running or deck clutch is engaged Repairs or maintena...

Страница 28: ...attention must be given to tightening the drive wheel lug nuts and blade spindle bolts Failure to cor rectly torque these items may result in the loss of a wheel or blade which can cause serious dama...

Страница 29: ...nside the hydraulic reservoir on the underneath side of the tank Use a BigDog Mowers approved filter element only Figure 4 2 WARNING Incorrect battery cable routing could cause damage to the mower and...

Страница 30: ...hine away from the area of spill age and avoid creating any source of ignition until fuel vapors have dissipated Allow engine to cool before storing machine inside a building Keep fuel away from open...

Страница 31: ...gned dry filter is standard equipment on these mowers and supplies clean combustion air to the engine Figure 4 6 These mowers are equipped with a safety filter The filter element slides over the safet...

Страница 32: ...f dirt enters the first dirt helps filter out even smaller particles making the filter more efficient at stopping dirt from entering the engine This is referred to as barrier filtration Of course at s...

Страница 33: ...10 Figure 4 11 Replace any distorted blade Do not re use spindle bolts which have stripped worn or undercut threads Torque bolts on spindles to 118 foot pounds 160 0 Nm when reinstalling blades Proper...

Страница 34: ...ering control levers can also be adjusted up and down Remove the cap screws and slide the upper control lever up or down and align the holes in it with the holes in lower lever Re install the cap scre...

Страница 35: ...S A Refer to Engine Owner s Manual NOTE Refer to engine owner s manual for engine service information NOTE After completing maintenance cycle 500 hours repeat cycle BigDog Mowers X Diablo Maintenance...

Страница 36: ...ulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Pump Idler Zerk 1 15 Pump Belt 16 Deck P...

Страница 37: ...Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tire 14 Pump Idler Zerk 1 15 Pump B...

Страница 38: ...4 12 603742_1011...

Страница 39: ...drive belt Air in system Check filter and fittings For additional causes See engine manual Air cooled engine over heating Air intake screen or clean ing fins clogged Clean screen and fin For additiona...

Страница 40: ...per the Deck leveling and height adjustment section of the parts manual An anti scalp wheel is not set correctly Adjust the height of the anti scalp wheel The underside of the deck is dirty Clean the...

Страница 41: ...to distribute oil over cylinder walls and valve mechanism 8 Clean exterior surface of engine Spread a light film of oil over any exposed metal surfaces of engine that are sub ject to corrosion 9 Clean...

Страница 42: ...CT LITERATURE If you would like to view or print a copy of the BigDog Mowers X Diablo product manuals go online to www bigdogmowers com Contact your local BigDog Mowers dealer if you require another e...

Страница 43: ...ngine 3 6 Mower blade maintenance 4 7 Mower blade removal 4 7 Mower deck operation 3 11 Mower operation 3 8 New season preparation 6 1 Operating suggestions 3 10 Parts and service 1 1 Preparation of b...

Отзывы: