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BL-D40-0515 - 01-27-2019
1-1
SECTION 1
DESCRIPTION
1-1. INTRODUCTION.
This publication describes the 24 volt D40 lift truck dis-
tributed by Big Lift LLC. Included are operating instruc-
tions, planned maintenance instructions, lubrication
procedures, corrective maintenance procedures and a
complete parts list with part location illustrations.
Users shall comply with all requirements indicated in
applicable OSHA standards and current edition of
A.N.S.I. B56.1 Part II. By following these requirements
and the recommendations contained in this manual,
you will receive many years of dependable service
from your D40 lift truck.
1-2. GENERAL DESCRIPTION.
The self-propelled D40 truck,
, lifts and
transports payloads up to 4000 pounds on rigid forks.
The forward and reverse motion is controlled by either
of two controller levers mounted on the control head.
Stopping and turning is controlled by the steering arm.
Lift and Lower is controlled by pushbuttons on the con-
trol head. The battery powered lift truck is quiet and
reliable.
The reversible AC motor propels the lift truck in for-
ward or reverse direction throughout the available
speed range. The D40 lift truck can be driven with
forks raised or lowered. The lift truck must be pro-
tected from the elements.
The model number will be found on the name plate
(
) along with the serial number, lifting capac-
ity, and load center.
shows the locations of
the truck’s main components and controls.
Figure 1-1 Name Plate
Figure 1-2 . D40 Lift Truck
R6209
D40-9
Содержание D40
Страница 9: ...BL D40 0515 01 27 2019 2 3 Figure 2 1 Sample of Operator Check List R6479 ...
Страница 12: ...2 6 BL D40 0515 01 27 2019 NOTES ...
Страница 34: ...4 16 BL D40 0515 01 27 2019 NOTES ...
Страница 42: ...5 8 BL D40 0515 01 27 2019 ...
Страница 47: ...BL D40 0515 01 27 2019 7 3 Figure 7 2 Transmission Motor Brake Mounting DK_0006 ...
Страница 48: ...7 4 BL D40 0515 01 27 2019 ...
Страница 53: ...BL D40 0515 01 27 2019 9 3 Figure 9 2 Pump Motor Assy DK_0015 ...
Страница 55: ...BL D40 0515 01 27 2019 9 5 Figure 9 3 Lift Cylinder DK_0016 ...
Страница 56: ...9 6 BL D40 0515 01 27 2019 NOTES ...
Страница 59: ...BL D40 0515 01 27 2019 10 3 Figure 10 1 Electrical Components Sheet 1 DK_0019 ...
Страница 61: ...BL D40 0515 01 27 2019 10 5 Figure 10 2 Electrical Components Sheet 2 DK_0020 ...
Страница 64: ...10 8 BL D40 0515 01 27 2019 NOTES ...
Страница 65: ...BL D40 0515 01 27 2019 11 1 SECTION 11 OPTIONAL EQUIPMENT ...
Страница 66: ...11 2 BL D40 0515 01 27 2019 NOTES ...
Страница 68: ...12 2 BL D40 0515 01 27 2019 Figure 12 1 Steering Arm DK_0001 ...
Страница 70: ...12 4 BL D40 0515 01 27 2019 Figure 12 2 Steering Arm Freezer DK_0029 ...
Страница 72: ...12 6 BL D40 0515 01 27 2019 Figure 12 3 Control Head Used up to Serial Number 327120792 DK_0002 ...
Страница 74: ...12 8 BL D40 0515 01 27 2019 Figure 12 4 Control Head Used from Serial Number 327120793 DK_0033 ...
Страница 76: ...12 10 BL D40 0515 01 27 2019 Figure 12 5 Cap Assembly DK_0003 ...
Страница 78: ...12 12 BL D40 0515 01 27 2019 Figure 12 5 Control Head Freezer DK_0027 ...
Страница 82: ...12 16 BL D40 0515 01 27 2019 Figure 12 7 Transmission Motor Brake Mounting DK_0006 ...
Страница 84: ...12 18 BL D40 0515 01 27 2019 Figure 12 8 Transmission Transmission Used up to Serial E2219364 DK_0007 ...
Страница 86: ...12 20 BL D40 0515 01 27 2019 Figure 12 9 Transmission Used between Serial E2219365 327120197 DK_0024 ...
Страница 88: ...12 22 BL D40 0515 01 27 2019 Figure 12 10 Transmission Used from serial number 327120198 DK_0034 ...
Страница 90: ...12 24 BL D40 0515 01 27 2019 Figure 12 11 Compartment Covers Used up to serial number 324180206 DK_0008 ...
Страница 92: ...12 26 BL D40 0515 01 27 2019 Figure 12 12 Compartment Covers Used from serial number 324180207 DK_0028 ...
Страница 94: ...12 28 BL D40 0515 01 27 2019 Figure 12 13 Load Backrest DK_0009 ...
Страница 96: ...12 30 BL D40 0515 01 27 2019 Figure 12 14 Frame DK_0010 ...
Страница 98: ...12 32 BL D40 0515 01 27 2019 Figure 12 15 Frame continued DK_0010 ...
Страница 100: ...12 34 BL D40 0515 01 27 2019 Figure 12 16 Lift Link Assembly DK_0011 ...
Страница 102: ...12 36 BL D40 0515 01 27 2019 Figure 12 17 Load Wheel DK_0012 ...
Страница 104: ...12 38 BL D40 0515 01 27 2019 Figure 12 18 Caster DK_0013 ...
Страница 106: ...12 40 BL D40 0515 01 27 2019 Figure 12 19 Hydraulic System DK_0014 ...
Страница 108: ...12 42 BL D40 0515 01 27 2019 Figure 12 20 Pump Motor Assy DK_0015 ...
Страница 110: ...12 44 BL D40 0515 01 27 2019 DK_0016 ...
Страница 112: ...12 46 BL D40 0515 01 27 2019 Figure 12 22 Electrical System DK_0017 ...
Страница 114: ...12 48 BL D40 0515 01 27 2019 Figure 12 23 Drive Motor Assembly DK_0018 ...
Страница 116: ...12 50 BL D40 0515 01 27 2019 Figure 12 24 Electrical Components Sheet 1 DK_0019 ...
Страница 118: ...12 52 BL D40 0515 01 27 2019 Figure 12 24Electrical Components Sheet 1 Continued DK_0019 ...
Страница 120: ...12 54 BL D40 0515 01 27 2019 Figure 12 25 Electrical Components Sheet 2 DK_0020 ...
Страница 122: ...12 56 BL D40 0515 01 27 2019 Figure 12 25 Electrical Components Sheet 2 Continued DK_0020 ...
Страница 124: ...12 58 BL D40 0515 01 27 2019 Figure 12 25 Electrical Components Freezer DK_0030 ...
Страница 126: ...12 60 BL D40 0515 01 27 2019 Figure 12 26 Wiring Harness DK_0021 ...
Страница 128: ...12 62 BL D40 0515 01 27 2019 Figure 12 27 Wiring Harness Freezer DK_0031 ...
Страница 130: ...12 64 BL D40 0515 01 27 2019 Figure 12 28 Wiring Cables DK_0022 ...
Страница 132: ...Big Lift LLC ...