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Insructions manual

BBS 500 B

2014-05-05

Safety.instructions.in.this.manual.and.on.the.machine.are.marked.with.safety.labels.-.marks.of.

dangerous.places!.Keep.the.utmost.caution!

Particularly important points in this manual that relate to safety are highlighted with

a.symbol.and.exclamation.mark

Warning label - danger of compression, shear, impact

Warning label - danger of cuts or cut off, snatching, draw in

Warning label - Danger caused by a sawdust scattering

Warning label - Danger caused by falling objects or their ejection

Warning label - Danger - hot surface

Warning.label.-.Danger.-.toxic.gas

Warning.label.-.Danger.-.explosion

Warning.label.-.Danger.-.fire

Label TOTAL STOP - Use when necessary equipment emergency stop

Label of the need to use protective equipment - Eye and Ear Protectors

Label of the need to use protective equipment - Protective gloves, boots

(rubber.boots).or.work.boots.with.steel.toe.and.sole.that.does.not.slip

Label of the machine safe handling - Place of suspension

Before. using. the. band. saw,. read. carefully. this. manual. and. make. sure. that. you.

understand its contents

Содержание BBS 500 B

Страница 1: ...ual CTR 520 GX 2014 05 05 INSTRUCTIONS FOR USE THE LOG BAND SAW BBS 500 B S dharzer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Zentrale 03631 6297 0 7 111 Internet www bgu maschinen de e m...

Страница 2: ...page 2 51 Insructions manual CTR 520 GX 2014 05 05...

Страница 3: ...ut height 25 5 3 2 Thickness setting using the dial 25 6 Preventive maintenance of machine 26 6 1 Maintenance and inspection 26 6 2 Lubricating plan 27 7 Saw bands 27 7 1 Safety regulations 27 7 2 Ins...

Страница 4: ...e Warranty Card is a separate attachment of the operating instructions The warranty period see warranty card Conditions for maintaining liability claims Transporting and storing the machine according...

Страница 5: ...by a sawdust scattering Warning label Danger caused by falling objects or their ejection Warning label Danger hot surface Warning label Danger toxic gas Warning label Danger explosion Warning label D...

Страница 6: ...ecognizable damages or defects see Chapter 6 The resulting defects and damage to the protective devices and machines behavioral changes that threaten the safety report immediately to the supervisor Sw...

Страница 7: ...h must be provided with a lock The keys to the lock may be only with the machine operator and the keeper The fence is not part of the machine its installation must perform the machine keeper before pu...

Страница 8: ...safety functions 1 Shipping handling and storage The machine is dispatched dismantled and packed on a wooden pallet If with the machine whose the basic length is 4500 mm more than one extension secti...

Страница 9: ...ing or overseas box 1 3 Dismantling repacking 1 Set all machine parts to the basic position the arm must be located in the parking zone see chapter 4 2 2 Empty and clean the container of coolant 3 Cle...

Страница 10: ...erial removal and machine maintenance see Danger zone Post of the saw and staff must be flat clean and shall not impair the operation and activities of the operator Install lifting equipment for heavy...

Страница 11: ...rol panel only 2 2 Location of machine Protect the machine unconditionally against moisture rain and dust The machine must be installed under the shelter The machine can be operated at ambient air tem...

Страница 12: ...05 05 3 The machine data THICKNESS GAUGE LIFT HANDLE ENGINE HEIGHT INDICATOR CLUTCH AND BRAKE LEVER COOLING BASIC SECTION ANGULAR REST CLAMP ADJUSTABLE LEG FRAME CLUTCH ARM TENSIONER SLIDE BAR THROTT...

Страница 13: ...e cut groove for V belt which forms the interface between the wheel and the saw band When cutting the saw band is guided on both sides with guides of hard metal 3 2 Machine design The basic design of...

Страница 14: ...page 14 49 Insructions manual BBS 500 B 2014 05 05 17 MAX 16 22 3 5 1 2 4 17 MIN 1 1...

Страница 15: ...ics of the device The values of the measured noise level of the machine may vary according to the type of material and technology used These values are emission levels and may not represent the safe w...

Страница 16: ...w arm could not spontaneously move and leave the parking area 4 3 The first cut 1 Make sure that the TOTAL STOP button is released the band covers are closed and the band is properly tensioned 2 Make...

Страница 17: ...using the spikes of the clamp that can be adjusted in height by folding clamp arms according to shape and size of timber 4 4 1 Angular rests Serve To prevent rollover of the log via the machine table...

Страница 18: ...t 1 6 Danger of impact Material handling during the activity adjustment of machine assembly of tool for cutting Parts of the machine with mechanical movement such as frame saw band in action Warning s...

Страница 19: ...n placement or wrong identification of controls Improper placement and choice of manual controls such as control device to start stop and for coolant during the operation while adjusting changing tool...

Страница 20: ...guided on the drive and tensioning wheel front of and behind the cut in two guides with hard metals Fixed guide is placed on the saw arm The movable guide is movable on the guide bar and in feeds alw...

Страница 21: ...e length of the saw band and that the saw band in any position weld distortion caused by previous operations in the guides are not encumbered Attention Improper alignment of guides and mainly the slow...

Страница 22: ...d guides 9 If the saw band is not correctly set up on impellers release the tensioning star handle and using the tilting bolt to adjust the saw band guide as shown above Re tighten the star handle aga...

Страница 23: ...g the engine Insufficient belt tension causes noise machine at start up vibration belt slippage and its rapid wear Belt tensioning procedure It can only be performed when the engine is at rest 1 Loose...

Страница 24: ...e shoe move it closer to the pulley and tighten the screws 14 Check the brake according the procedure outlined in point 12 15 If everything is okay install the belt cover 16 Start the engine and perfo...

Страница 25: ...manually rotated The actual size of the cut wastage depends on the saw band thickness the size of teeth distribution and partly on the type of cut wood For the correct work measure the cut wastage wi...

Страница 26: ...in the shoulder area 6 Clean and inspect the saw band guides 7 Check the saw band cooling 8 Visually check the tightening of bolted joints 9 Visually inspect the cables and the throttle cable routing...

Страница 27: ...e installed and secured in accordance with regulations of the machine manufacturer Improper use and use of inappropriate purpose is prohibited 7 2 Instructions for tool operation The main prerequisite...

Страница 28: ...let them rest 24 hrs High travel speed in cutting Reduce the material pressure on the saw band reduce the travel speed Dirt between the impeller and the saw band Clean wheels The saw band is blunt Rep...

Страница 29: ...with incorrect gasoline Drain the fuel tank and carburettor refill with fresh gasoline A clogged fuel filter ignition fault seized valve Contact a specialized service Honda Skipping of the lifting ch...

Страница 30: ...nents of BBS 500 B v 1 0 9 9 2013 Diagram Name Type Order No Honda engine components 5 engine switch 6 OIL ALERT unit 8 oil level switch 10 ignition coil Parts of the saw SB1 TOTAL STOP button YW1B V4...

Страница 31: ...ion grinding of saw bands which is a prerequisite for the quality and productivity of cutting This grinder is equipped with a stoneware grinding wheel The stoneware grinding wheel thin grinding wheel...

Страница 32: ...ions of the equipment without manufacturer s written approval Machine type Models Production Nr Applicable European Standards Other applicable Standards Person responsible for the technical documentat...

Страница 33: ...ART No KS 9 FLAT WASHER 002446 ISO 7089 20 Zn 6 8 SPRING WASHER 001479 DIN 127B 8 Zn 12 7 NUT 001468 ISO 4032 M8 8 Zn 12 6 NUT 001471 ISO 4032 M20 8 Zn 12 5 CARRIAGE BOLT ISO 8677 M8x20 8 8 Zn 12 4 LE...

Страница 34: ...4 05 05 B POS NAME ASSORT No PART No PCS 5 LOCK NUT 001712 ISO 7040 M8 8 Zn 8 4 WASHER ISO 7093 8 Zn 12 3 CARRIAGE BOLT ISO 8677 M8x30 8 8 Zn 8 2 INTERNAL JOINT 016152 03 03 012 2 1 EXTERNAL JOINT 016...

Страница 35: ...o PART No PCS 7 SPRING WASHER 001581 DIN 127B 10 Zn 4 6 WASHER 004277 ISO 7093 10 Zn 4 5 LOCK NUT 001712 ISO 7040 M8 8 Zn 12 4 NUT 001469 ISO 4032 M10 8 Zn 4 3 CARRIAGE BOLT ISO 8677 M8x30 8 8 Zn 12 2...

Страница 36: ...16 3x1 8x2 5 3 8 CONICAL SPRING WASHER DIN 6796 12 6 7 THIN NUT 001570 ISO 4035 M16 8 Zn 3 6 NUT 001570 ISO 4032 M16 8 Zn 3 5 BOLT SW 003634 ISO 4017 M12x35 8 8 Zn 6 4 CLAMP HANDLE 016148 03 03 007 3...

Страница 37: ...No PART No PCS 6 BOLT SW 001717 ISO 4017 M8x30 8 8 Zn 12 5 BOLT SW 003051 ISO 4017 M8x20 8 8 Zn 28 4 NUT 001468 ISO 4032 M8 8 Zn 64 3 SPRING WASHER 001479 DIN 127B 8 Zn 1 2 STIFFENER 016307 03 03 114...

Страница 38: ...12 2 7 BALL BEARING 6301 2Z 2 6 SPRING WASHER 001479 DIN 127B 8 Zn 6 5 FLAT WASHER 001474 ISO 7089 8 Zn 6 4 HEXAGON SOCKET HEAD CAP SCREW 001562 ISO 4762 M8x16 8 8 Zn 6 3 H K OO 016135 03 02 805 1 2...

Страница 39: ...9 NUT 001469 ISO 4032 M10 8 Zn 2 18 NUT 001468 ISO 4032 M8 8 Zn 2 Pos Name Assort No Part No Pcs 17 NUT 002745 ISO 4032 M5 8 Zn 4 16 BOLT FLANGE 002743 FLANGE M5x10 10 9 Zn 12 15 BOLT SW FLANGE DIN 69...

Страница 40: ...201 2Z 8 17 NUT 001470 ISO 4032 M12 8 Zn 4 16 HEX SOCK SET SCREW 003279 ISO 4026 M6x20 2 Pos Name Assort No Part No Pcs 15 BOLT SW 003633 ISO 4017 M12x60 8 8 Zn 2 14 BOLT SW 001334 ISO 4017 M12x50 8 8...

Страница 41: ...ISO 8677 M8x30 8 8 Zn 20 13 CARRIAGE BOLT ISO 8677 M8x20 8 8 Zn 24 Pos Name Assort No Part No Pcs 12 BOLT SW 001717 ISO 4017 M8x30 8 8 Zn 12 11 BOLT SW 003051 ISO 4017 M8x20 8 8 Zn 28 10 STIFFENER 01...

Страница 42: ...01483 TP 31 5x16 3x1 8x2 5 1 8 CONICAL SPRING WASHER DIN 6796 12 2 7 THING NUT 001570 ISO 4035 M16 8 Zn 1 6 NUT 001570 ISO 4032 M16 8 Zn 1 5 BOLT SW 003634 ISO 4017 M12x35 8 8 Zn 2 4 CLAMP HANDLE 0161...

Страница 43: ...ANGLE 1930 E 01 107 1 11 HEX SOCK HEAD SCREW 1441 ISO 4762 M8x20 8 8 Zn 4 12 HEX SOCK HEAD SCREW 1618 ISO 4762 M8x40 8 8 Zn 4 13 HEX SOCK SET SCREW ISO 4026 M10x20 1 Pos Name Assort No Part No Pcs 14...

Страница 44: ...9 A 01 152 2 9 ROUND HARDMETAL 1351 A 01 154 1 10 HEX SOCK HEAD SCREW 1939 ISO 4762 M8x12 8 8 Zn 1 11 HEX SOCK HEAD SCREW 1562 ISO 4762 M8x16 8 8 Zn 2 Pos Name Assort No Part No Pcs 12 HEX SOCK HEAD S...

Страница 45: ...005741 ISO 4026 M6x16 1 8 HEX SOCK HEAD SCREW 001562 ISO 4762 M8x16 8 8 Zn 1 7 BOLT SW 001454 ISO 4017 M8x25 8 8 Zn 4 6 CONICAL SPRING WASHER DIN 6796 8 4 5 005030 DIN 7984 M8x10 8 8 Zn 1 4 FIXED HOLD...

Страница 46: ...Zn 1 10 WASHER 001476 ISO 7089 10 Zn 1 9 THIN NUT 002281 ISO 4035 M8 8 Zn 1 8 THREAD ROLLING SCREW 002146 ISO 7049 4 2x16 C H Zn 1 7 SCREW WITH HOLE 63 06 001 1 6 001939 ISO 4762 M8x12 8 8 Zn 4 5 HEX...

Страница 47: ...762 M6x12 8 8 Zn 6 23 SPRING X 22 132 1 22 ROD 03 07 865 1 21 COMPLETE LEVER 03 07 864 1 20 WASHER 10x30x4 PA 03 07 863 4 19 GLIDER 03 07 862 4 18 RING 8x16x3 03 07 861 1 17 JAW WITH LINING 03 07 860...

Страница 48: ...ISO 4762 M6x25 8 8 Zn 3 18 HEX SOCK HEAD SCREW 2042 ISO 4762 M6x35 8 8 Zn 1 19 HEX SOCK HEAD SCREW 1445 ISO 4762 M10x20 8 8 Zn 2 20 BOLT SW ISO 4017 M6x16 8 8 Zn 2 21 NUT 2745 ISO 4032 M5 8 Zn 3 22 NU...

Страница 49: ...T WASHER 001474 ISO 7089 8 Zn 3 12 LOCK NUT 001712 ISO 7040 M8 8 Zn 1 11 NUT 001468 ISO 4032 M8 8 Zn 1 10 NUT 001467 ISO 4032 M6 8 Zn 1 Pos Name Assort No Part No Pcs 9 BOLT ISO 1207 M4x10 8 8 Zn 2 8...

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