BFT ARES ULTRA BT A 1000, Инструкция по установке и эксплуатации

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ENGLISH
INSTALLATION MANUAL
1) GENERAL INFORMATION
The
ARES ULTRA BT A
actuator is highly versatile in terms of installation op-
tions due to the extremely low position of the pinion, the actuator’s compact
nature and the height and depth adjustment features it offers. The adjustable
electronic torque limiter provides anti-crush safety. Manual emergency operation
is extremely easy to perform using just a release lever.
Stopping is controlled by polarized magnetic limit switches.
The MERAK control panel comes with standard factory settings. Any change
must be made using the programmer with built-in display or universal handheld
programmer.
Fully supports EELINK and U-LINK protocols.
Its main features are:
- Control of 1 low-voltage motor
- Obstacle detection
- Separate inputs for safety devices
- Configurable command inputs
- Built-in radio receiver rolling code with transmitter cloning.
The board has a terminal strip of the removable kind to make maintenance
or replacement easier. It comes with a series of prewired jumpers to make the
installer’s job on site easier. The jumpers concern terminals: 70-71, 70-72, 70-74.
If the above-mentioned terminals are being used, remove the relevant jumpers.
TESTING
The MERAK panel controls (checks) the start relays and safety devices (photocells)
before performing each opening and closing cycle.
If there is a malfunction, make sure that the connected devices are working
properly and check the wiring.
2) TECHNICAL SPECIFICATIONS
MOTOR
1000 1500
Power supply
110-120V 50/60Hz
220-230V 50/60 Hz(*)
Power input 240 W 400 W
Pinion module
ARES
4mm (18 teeth) 4mm (18 teeth)
Pinion module
ARES V
4mm (25 teeth) 4mm (25 teeth)
Leaf speed
ARES
9 m/min 9 m/min
Leaf speed
ARES V
12 m/min 12 m/min
Max. leaf weight
ARES
1000 Kg 1500 Kg
Max. leaf weight
ARES V
500 Kg 750 Kg
Max. torque 30 Nm 35 Nm
Impact reaction Electronic torque limiter
Lubrication Lifetime greased
Manual operation Lever-operated mechanical release
Type of use intensive
Buffer batteries (optional
extras)
Two 12V 1.2Ah batteries
Environmental conditions -20 / +55°C
Protection rating IP44
Noise level <70dBA
Operator weight 7 kg
Dimensions See Fig. H
CONTROL UNIT
Low voltage/mains insulation > 2MOhm 500V
Operating temperature range -20 / +55°C
Thermal overload protection Software
Dielectric rigidity
mains/LV 3750V~ for 1 minute
Accessories power supply 24V ~ (demand max. 0,5A) 24V ~ safe
AUX 0 NO 24V ~ powered contact (max.1A)
AUX 3 NO contact (24V~/max.1A)
Fuses Fig. F
Built-in Rolling-Code radio-receiver frequency 433.92MHz
Setting of parameters and
options
Universal handheld programmer/LCD display
N° of combinations 4 billion
Max. n° of remotes that can
be memorized
63
(*) Special supply voltages to order.
Usable transmitter versions:
All ROLLING CODE transmitters compatible with .
3) TUBE ARRANGEMENT Fig.A
Install the electrical system referring to the standards in force for electrical systems
CEI 64-8, IEC 364, harmonization document HD 384 and other national standards.
4) PREPARATION FOR MOTOR MOUNTING FIG.B
Make a hole in the ground to accommodate the concrete pad where the tie rods
will be positioned, keeping to the distances featured in (
FIG.B
).
5) REMOVING THE COVER FIG.C
5.1) MOUNTING THE MOTOR FIG.C1
6) MOUNTING DRIVE ACCESSORIES FIG.D-D1
Recommended rack types ( FIG.J )
7) RACK CENTRING WITH RESPECT TO PINION FIG.J-K1-L
DANGER - Welding must be performed by a competent person issued
with the necessary personal protective equipment as prescribed by
the safety rules in force FIG.K.
8) FASTENING LIMIT SWITCH BRACKETS FIG.E
Fastening the limit switches:
• Attach the limit switch bracket to the rack as illustrated in FIG. D1
• Fasten the magnetic limit switch box to the limit switch bracket with the screws
and plate provided, as illustrated in FIG.E – Ref.1.
• Fasten the limit switch bracket to the rack by screwing in the two front screws
provided FIG.E ref.2
Right-hand limit switch:
• Fasten the Right-hand magnetic limit switch called “R”; do not exceed the sta -
ted maximum distance between the magnetic limit switch box and the limit
switch assembly, FIG.E.
Left-hand limit switch:
• Fasten the Left-hand magnetic limit switch called “L”; do not exceed the stated
maximum distance between the magnetic limit switch box and the limit
switch assembly, FIG.E.
Warning. Do not swap over the limit switch brackets once you have changed the
opening direction via the relevant logic
9) STOPS FIG.M
DANGER - The gate must be fitted with mechanical stops to halt its
travel both when opening and closing, thus preventing the gate from
coming off the top guide. Said stops must be fastened firmly to the ground,
a few centimetres beyond the electric stop point.
10) MANUAL RELEASE (See USER GUIDE -FIG.3-).
Warning Do not JERK the gate open and closed, instead push it GENTLY to
the end of its travel.
11) TERMINAL BOARD WIRING Fig. F-N
Once suitable electric cables have been run through the raceways and the auto-
mated device’s various components have been fastened at the predetermined
points, the next step is to connect them as directed and illustrated in the diagrams
contained in the relevant instruction manuals. Connect the live, neutral and earth
wire (compulsory). The mains cable must be clamped in the relevant cable gland
(FIG.N-ref.N1), while the earth wire with the yellow/green-coloured sheath must
be connected in the relevant terminal (FIG.N-ref.N2).
WARNINGS -
When performing wiring and installation, refer to the standards
in force and, whatever the case, apply good practice principles. Wires carrying
different voltages must be kept physically separate from each other, or they must
be suitably insulated with at least 1mm of additional insulation.
Wires must be secured with additional fastening near the terminals, using devi-
ces such as cable clamps. All connecting cables must be kept far enough away
from dissipaters.
11.1) LOCAL COMMANDS Fig.F
While the display is off, pressing the + key commands the gate to Open and
pressing the - key commands it to Close. Pressing either key again while the
automated device is moving commands the gate to STOP.
12) SAFETY DEVICES
Note: only use receiving safety devices with free changeover contact.
12.1) TESTED DEVICES Fig.S
12.2) CONNECTION OF 1 PAIR OF NON-TESTED PHOTOCELLS FIG. G
13) ACCESS TO THE SIMPLIFIED MENU: FIG.1
13.1) CALLING UP MENUS: FIG. 2
13.2) PARAMETERS MENU (
PARA
) (PARAMETERS TABLE “A”)
13.3) LOGIC MENU (
LOGIC
) (LOGIC TABLE “B”)
13.4) RADIO MENU (
radio
) (RADIO TABLE “C”)
- IMPORTANT NOTE: THE FIRST TRANSMITTER MEMORIZED MUST BE
IDENTIFIED BY ATTACHING THE KEY LABEL (MASTER).
In the event of manual programming, the first transmitter assigns the RECEIVER’S
KEY CODE: this code is required to subsequently clone the radio transmitters.
The Clonix built-in on-board receiver also has a number of important advanced features:
• Cloning of master transmitter (rolling code or fixed code).
• Cloning to replace transmitters already entered in receiver.
• Transmitter database management.
INSTALLER WARNINGS
Anything that is not explicitly provided for in the installation ma-
nual is not allowed. The operator’s proper operation can only be
guaranteed if the information given is complied with. The Firm shall
not be answerable for damage caused by failure to comply with the
instructions featured herein.
While we will not alter the product’s essential features, the Firm reserves
the right, at any time, to make those changes deemed opportune to
improve the product from a technical, design or commercial point of
view, and will not be required to update this publication accordingly.
WARNING! Important safety instructions. Carefully read and comply with
all the warnings and instructions that come with the product as incorrect
installation can cause injury to people and animals and damage to property.
The warnings and instructions give important information regarding safety,
installation, use and maintenance. Keep hold of instructions so that you can
attach them to the technical file and keep them handy for future reference.
GENERAL SAFETY
This product has been designed and built solely for the purpose indicated herein.
Uses other than those indicated herein might cause damage to the product and
create a hazard.
- The units making up the machine and its installation must meet the requirements
of the following European Directives, where applicable: 2004/108/EC, 2006/95/
EC, 2006/42/EC, 89/106/EC, 99/05/EC and later amendments. For all countries
outside the EEC, it is advisable to comply with the standards mentioned, in ad-
dition to any national standards in force, to achieve a good level of safety.
- The Manufacturer of this product (hereinafter referred to as the “Firm”) disclaims
all responsibility resulting from improper use or any use other than that for
which the product has been designed, as indicated herein, as well as for failure
to apply Good Practice in the construction of entry systems (doors, gates, etc.)
and for deformation that could occur during use.
- Installation must be carried out by qualified personnel (professional installer,
according to EN 12635), in compliance with Good Practice and current code.
- Before installing the product, make all structural changes required to produce
safety gaps and to provide protection from or isolate all crushing, shearing and
dragging hazard areas and danger zones in general in accordance with the
provisions of standards EN 12604 and 12453 or any local installation standards.
Check that the existing structure meets the necessary strength and stability
requirements.
- Before commencing installation, check the product for damage.
- The Firm is not responsible for failure to apply Good Practice in the construction
and maintenance of the doors, gates, etc. to be motorized, or for deformation
that might occur during use.
- Make sure the stated temperature range is compatible with the site in which the
automated system is due to be installed.
- Do not install this product in an explosive atmosphere: the presence of flammable
fumes or gas constitutes a serious safety hazard.
- Disconnect the electricity supply before performing any work on the system.
Also disconnect buffer batteries, if any are connected.
- Before connecting the power supply, make sure the product’s ratings match the
mains ratings and that a suitable residual current circuit breaker and overcurrent
protection device have been installed upline from the electrical system. Have
the automated system’s mains power supply fitted with a switch or omnipolar
thermal-magnetic circuit breaker with a contact separation that provide full
disconnection under overvoltage category III conditions.
- Make sure that upline from the mains power supply there is a residual current
circuit breaker that trips at no more than 0.03A as well as any other equipment
required by code.
- Make sure the earth system has been installed correctly: earth all the metal parts
belonging to the entry system (doors, gates, etc.) and all parts of the system
featuring an earth terminal.
- Installation must be carried out using safety devices and controls that meet
standards EN 12978 and EN 12453.
- Impact forces can be reduced by using deformable edges.
- In the event impact forces exceed the values laid down by the relevant standards,
apply electro-sensitive or pressure-sensitive devices.
- Apply all safety devices (photocells, safety edges, etc.) required to keep the
area free of impact, crushing, dragging and shearing hazards. Bear in mind the
standards and directives in force, Good Practice criteria, intended use, the instal-
lation environment, the operating logic of the system and forces generated by
the automated system.
- Apply all signs required by current code to identify hazardous areas (residual
risks). All installations must be visibly identified in compliance with the provisions
of standard EN 13241-1.
-
Once installation is complete, apply a nameplate featuring the door/gate’s data.
- This product cannot be installed on leaves incorporating doors (unless the motor
can be activated only when the door is closed).
- If the automated system is installed at a height of less than 2.5 m or is accessible,
the electrical and mechanical parts must be suitably protected.
- For roller shutter automation only
1) The motor’s moving parts must be installed at a height greater than 2.5 m
above the floor or other surface from which they may be reached.
2) The gearmotor must be installed in a segregated and suitably protected space
so that it cannot be reached without the aid of tools.
- Install any fixed controls in a position where they will not cause a hazard, away
from moving parts. More specifically, hold-to-run controls must be positioned
within direct sight of the part being controlled and, unless they are key operated,
must be installed at a height of at least 1.5 m and in a place where they cannot
be reached by the public.
- Apply at least one warning light (flashing light) in a visible position, and also
attach a Warning sign to the structure.
- Attach a label near the operating device, in a permanent fashion, with informa-
tion on how to operate the automated system’s manual release.
- Make sure that, during operation, mechanical risks are avoided or relevant
protective measures taken and, more specifically, that nothing can be banged,
crushed, caught or cut between the part being operated and surrounding parts.
- Once installation is complete, make sure the motor automation settings are
correct and that the safety and release systems are working properly.
- Only use original spare parts for any maintenance or repair work. The Firm dis-
claims all responsibility for the correct operation and safety of the automated
system if parts from other manufacturers are used.
- Do not make any modifications to the automated system’s components unless
explicitly authorized by the Firm.
- Instruct the system’s user on what residual risks may be encountered, on the
control systems that have been applied and on how to open the system manu-
ally in an emergency. give the user guide to the end user.
- Dispose of packaging materials (plastic, cardboard, polystyrene, etc.) in accord-
ance with the provisions of the laws in force. Keep nylon bags and polystyrene
out of reach of children.
WIRING
WARNING! For connection to the mains power supply, use: a multicore cable with
a cross-sectional area of at least 5x1.5mm
2
or 4x1.5mm
2
when dealing with three-
phase power supplies or 3x1.5mm
2
for single-phase supplies (by way of example,
type H05 VV-F cable can be used with a cross-sectional area of 4x1.5mm
2
). To con-
nect auxiliary equipment, use wires with a cross-sectional area of at least 0.5 mm
2
.
- Only use pushbuttons with a capacity of 10A-250V or more.
- Wires must be secured with additional fastening near the terminals (for example,
using cable clamps) in order to keep live parts well separated from safety extra
low voltage parts.
- During installation, the power cable must be stripped to allow the earth wire
to be connected to the relevant terminal, while leaving the live wires as short
as possible. The earth wire must be the last to be pulled taut in the event the
cable’s fastening device comes loose.
WARNING! safety extra low voltage wires must be kept physically separate from
low voltage wires.
Only qualified personnel (professional installer) should be allowed to access
live parts.
CHECKING THE AUTOMATED SYSTEM AND MAINTENANCE
Before the automated system is finally put into operation, and during maintenance
work, perform the following checks meticulously:
- Make sure all components are fastened securely.
- Check starting and stopping operations in the case of manual control.
- Check the logic for normal or personalized operation.
- For sliding gates only: check that the rack and pinion mesh correctly with 2 mm
of play along the full length of the rack; keep the track the gate slides on clean
and free of debris at all times.
- For sliding gates and doors only: make sure the gate’s running track is straight
and horizontal and that the wheels are strong enough to take the weight of the
gate.
- For cantilever sliding gates only: make sure there is no dipping or swinging
during operation.
- For swing gates only: make sure the leaves’ axis of rotation is perfectly vertical.
-For barriers only: before opening the door, the spring must be decompressed
(vertical boom).
- Check that all safety devices (photocells, safety edges, etc.) are working properly
and that the anti-crush safety device is set correctly, making sure that the force
of impact measured at the points provided for by standard EN 12445 is lower
than the value laid down by standard EN 12453.
- Impact forces can be reduced by using deformable edges.
- Make sure that the emergency operation works, where this feature is provided.
- Check opening and closing operations with the control devices applied.
- Check that electrical connections and cabling are intact, making extra sure that
insulating sheaths and cable glands are undamaged.
- While performing maintenance, clean the photocells’ optics.
- When the automated system is out of service for any length of time, activate the
emergency release (see “EMERGENCY OPERATION” section) so that the operated
part is made idle, thus allowing the gate to be opened and closed manually.
- If the power cord is damaged, it must be replaced by the manufacturer or their
technical assistance department or other such qualified person to avoid any risk .
- If “D” type devices are installed (as defined by EN12453), connect in unverified
mode, foresee mandatory maintenance at least every six months
- The maintenance described above must be repeated at least once yearly or at
shorter intervals where site or installation conditions make this necessary.
WARNING!
Remember that the drive is designed to make the gate/door easier to use and
will not solve problems as a result of defective or poorly performed installation
or lack of maintenance
SCRAPPING
Materials must be disposed of in accordance with the regulations in
force. Do not throw away your discarded equipment or used batteries
with household waste. You are responsible for taking all your waste
electrical and electronic equipment to a suitable recycling centre.
DISMANTLING
If the automated system is being dismantled in order to be reassembled at another
site, you are required to:
- Cut off the power and disconnect the whole electrical system.
- Remove the actuator from the base it is mounted on.
- Remove all the installation’s components.
- See to the replacement of any components that cannot be removed or happen
to be damaged.
DECLARATIONS OF CONFORMITY CAN BE FOUND AT http://www.bft-
automation.com/CE
INSTRUCTIONS FOR USE AND ASSEMBLY CAN BE FOUND IN THE DOWN-
LOAD SECTION.
D811766_14
ARES ULTRA BT A 1000 - ARES ULTRA BT A 1500 -
25
D812201 00100_
03