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Bettcher Whizard 210, Инструкция по эксплуатации и список запасных частей

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Operating 

BETTCHER                      Whizard

®

 Universal Blade Sharpener Model 210, 115V 

Instructions 

INDUSTRIES, INC.                                                                       Rev. 05/17/2019 

Page 22 

10.4   Blade Holders 

 

 

Model 

Complete 

Holder 

Pin 

Spring 

Washer 

Ring 

Item 1 

Qty. 

Item 2 

Qty. 

Item 3 

Qty. 

Item 4 

Qty. 

Item 5 

Qty. 

350M2 / 360M2/ 
Q350/Q360 

183653 

1 

173587 

2 

113825 

2 

120299 

2 

122019 

2 

X350/X360/X350LP 

107122 

1 

173587 

2 

113825 

2 

120299 

2 

122019 

2 

440M2/Q440 

173601 

1 

173587 

2 

113825 

2 

120299 

2 

122019 

2 

X440 

107124 

1 

173587 

2 

113825 

2 

120299 

2 

122019 

2 

620M2/625M2/ 
Q620/Q625 

183370 

1 

113978 

3 

113825 

3 

120299 

3 

122019 

3 

X620/X625/X620LP 

105494 

1 

173333 

3 

113825 

3 

120299 

3 

122019 

3 

500M2/505M2/ 
Q500/Q505 

183587 

1 

113978 

3 

113825 

3 

120299 

3 

122019 

3 

X500/X505/X500LP 

107126 

1 

173333 

3 

113825 

3 

120299 

3 

122019 

3 

564M2 

173580 

1 

113978 

3 

113825 

3 

120299 

3 

122019 

3 

X564 

107261 

1 

173333 

3 

113825 

3 

120299 

3 

122019 

3 

750M2/850M2/ 
880M2/1850M2/ 
1880M2/Q750/ 
Q850/Q880/ 
Q1850/Q1880 

173331 

1 

113978 

3 

113825 

3 

120299 

3 

122019 

3 

X750/X750LP/ 
X850/X1850 

105492 

1 

173333 

3 

113825 

3 

120299 

3 

122019 

3 

1000M2-1500M2 

183165 

1 

183167 

6 

113825 

6 

120299 

6 

122019 

6 

Q1000-Q1500 

102557 

1 

183167 

6 

113825 

6 

120299 

6 

122019 

6 

X1000-X1300 

105490 

1 

183167 

6 

113825 

6 

120299 

6 

122019 

6 

TRIMVAC

®

 

173565 

1 

173557 

4 

113825 

4 

120299 

4 

122019 

4 

TRIMVAC

®

 14/18 

AMX 

184341 

1 

184340 

4 

113825 

4 

120299 

4 

122019 

4 

FLEX TRIMVAC

®

 

14/18 

107324 

1 

184340 

4 

113825 

4 

120299 

4 

122019 

4 

 

The following kits consist of:  Blade Holder Assembly, Steeling Device, Grinder Wheel, and Instructions. 
 

TRIMVAC

®

 Kit 

173566 

TRIMVAC

®

 14/18 AMX Kit 

173569 

QUANTUM FLEX TRIMVAC

®

 

Kit

 

107326 

 

 

COMPANY 

CONFIDENTIAL

Содержание Whizard 210

Страница 1: ...ADE SHARPENER MODEL 210 115 Volt For Assistance Contact BETTCHER INDUSTRIES INC Post Office Box 336 Vermilion Ohio 44089 Fax 440 328 4535 Call 1 800 321 8763 MANUAL NO 113985 RE ISSUED 06 15 2018 TMC 828 www bettcher com C O M P A N Y C O N F I D E N T I A L ...

Страница 2: ...del 210 115V which with these Operating Instructions have been supplied Operating Instructions in other languages are available on request Additional copies of this Operating Instruction is available by calling or writing the local Representative or by contacting BETTCHER INDUSTRIES INC P O Box 336 Vermilion Ohio 44089 U S A Telephone 1 440 965 4422 In the U S A 1 800 321 8763 Fax 1 440 328 4535 T...

Страница 3: ...mics And Environment 3 SECTION 6 0 Unpacking 4 6 1 Included With Your Machine 4 SECTION 7 0 Installation 6 7 1 Work Station Lighting 6 SECTION 8 0 Instructions For Operation 6 8 1 Attaching The Blade Holder 6 8 2 Attaching The Steeling Device 7 8 3 Installing Blade Into Blade Holder 7 8 4 Grinder Feed Control 8 8 5 Positioning Grinder To Sharpen Blade 8 8 6 Grinder Wheel 8 8 7 Sharpening The Blade...

Страница 4: ... 14 SECTION 10 0 Spare Parts List 10 1 Cabinet Assembly 16 10 2 Grinder Motor Assembly 18 10 3 Drive Motor Assembly 20 10 4 Blade Holders 22 10 5 Steeling Devices 24 10 6 Grinder Wheels 26 10 7 Bettcher Whizard Blade Wear Gauges 27 10 8 Wiring Diagram 28 SECTION 11 0 About These Operating Instructions 29 SECTION 12 0 Contact Address Phone 30 C O M P A N Y C O N F I D E N T I A L ...

Страница 5: ...7 5 high 254mm x 534mm x 445mm Power Cord Length 6 feet Electrical Specifications Grinder Motor 115 VAC 1 50 60 Hz 1 10 HP 1 5 Amps 8000 RPM Blade Drive Gear Motor 115 VAC 1 50 60 Hz 1 50 HP 0 6 Amps 162 RPM Power Source 115 VAC 1 Phase 60 Hz SECTION 2 0 Designated Use 2 1 Recommended Operation The Whizard Universal Blade Sharpener Model 210 was designed and built to sharpen only Bettcher Whizard ...

Страница 6: ...ER OR ANY OF HIS PERSONNEL FOR SAFE AND PROPER OPERATION READ THE ENTIRE MANUAL BEFORE USING THIS EQUIPMENT SECTION 3 0 Function 3 1 Machine Function The Whizard Universal Blade Sharpener is a precision grinding unit that is easy to operate and maintain As with any cutting device in meat packing the Whizard is only as effective as the cutting edge is sharp Proper use of this sharpener will elimina...

Страница 7: ...IS MUST BE CONNECTED TO A PLANT GROUND VIA A SUITABLE GROUNDED THREE CONDUCTOR RECEPTACLE AVOID USE OF THIS MACHINE IN STANDING WATER W A R N I N G EYE INJURY MAY OCCUR NEVER OPERATE THIS MACHINE WITHOUT THE EYE SHIELD IN PLACE AND PROPER EYE PROTECTION WORN SECTION 4 0 Safety Features The Whizard Universal Blade Sharpener Model 210 is equipped with an eye shield to deflect grinding particles away...

Страница 8: ...arts and assemblies are included with your Whizard Universal Blade Sharpener Model 210 except as noted Due to the wide variety of blade sizes and styles the blade holder Item 14 and the steeling device Item 6 must be ordered separately Please check when unpacking and advise your local Bettcher Industries representative if the delivery is incomplete C O M P A N Y C O N F I D E N T I A L ...

Страница 9: ...Motor Switch 4 Steeling Device Pin 5 Steeling Device Base 6 Steeling Device Not Included 7 Steeling Device Shaft Included With Item 6 8 Pedestal Knob 9 Positioner Plate 9A Positioner Arm 10 Positioner Shaft 11 Grinder Pivot 12 Grinder Motor 13 Grinder Wheel 14 Blade Holder Not Included 15 Blade Holder Pin Included With Item 14 16 Blade Holder Screws Operating Instructions and Spare Parts Manual C ...

Страница 10: ...callouts The blade holders and steeling devices are labeled to indicate the model blade s they are related to See Sections 10 2 and 10 3 C A U T I O N THE BLADE HOLDER HAS A PILOT BORE ON THE BOTTOM WHICH LOCATES ON THE DRIVE SHAFT AND A BORE ON TOP WHICH LOCATES THE BLADE CARE SHOULD BE TAKEN NOT TO DAMAGE THESE SURFACES AS WELL AS THE DRIVE SHAFT ALWAYS CHECK THAT THESE SURFACES ARE FREE OF DIRT...

Страница 11: ...Do not over tighten 8 2 Attaching The Steeling Device Remove the steeling device pin 4 Place steeling device 6 in slot of steeling device base 5 Align hole in steeling device with slot in steeling device base and insert steeling device pin 8 3 Installing Blade Into Blade Holder W A R N I N G SHARP BLADE MAY CAUSE CUT INJURY FOR PROPER PROTECTION OF HANDS A PROTECTIVE GLOVE SHOULD BE USED WHEN OPER...

Страница 12: ... 8 5 Positioning Grinder To Sharpen Blade Loosen nut on positioner plate 9 and align mark on positioner arm 9A with mark on positioner plate refer to Position Model label on positioner plate then retighten nut Holding the grinder pivot 11 with your left hand press in the knob of the positioner shaft 10 and lift the grinder 12 upward allowing the positioner shaft to enter the slot of positioner arm...

Страница 13: ...EYE SHIELD IN PLACE Be sure grinder wheel 13 is not touching blade Turn on blade holder motor switch 2 and grinder motor switch 3 With both grinder wheel and blade holder rotating slowly feed the grinder wheel at a constant rate into the blade until a continuous 360 degree spark is achieved C A U T I O N PREMATURE FAILURE OF THE GRINDER WHEEL COULD RESULT IF EXCESSIVE PRESSURE IS APPLIED ALTHOUGH ...

Страница 14: ...ft contacts the inside blade edge Hold the steeling device lightly against the blade for a few complete blade revolutions Simultaneously release the steeling device from the blade edge and back off the grinder with your left hand Swing steeling device out away from the blade Turn off blade motor switch 2 and grinder motor switch 3 For Model 350 500 520 564 620 750 754 900 1040 1200 1000 1300 1400 ...

Страница 15: ...t away from the blade Turn off blade motor switch 2 and grinder motor switch 3 8 8 To Lower Grinder After Sharpening And Steeling Blade Holding the grinder pivot 11 with your left hand press in the knob of positioner shaft 10 and slowly swing grinder down until it comes to a stop Do not let the grinder drop freely 8 9 Removing The Blade W A R N I N G SHARP BLADE MAY CAUSE CUT INJURY FOR PROPER PRO...

Страница 16: ...hould be discarded Proper blade height effects trimmer operation steeling device function and performance on its trimming application Blades that pass through the gauge are worn to the point that they should be discarded Refer to the accessory listings in the service parts section of the manual to find the blade wear gauges available Blades that pass through the gauge should be discarded C O M P A...

Страница 17: ...eel Loaded dirty grinder wheel Replace Clean wheel See Section 9 0 Blade Holder Does Not Run Gearmotor capacitor failure Replace Broken drive belt Replace Blade Holder Slows Downs Stops During Sharpening Loose drive belt Tighten belt Grease on drive belt Clean belt Blade Loose in Holder Worn blade Discard Loose hold down pin Check for missing snap ring Damaged hold down pin Replace Blade Not Steel...

Страница 18: ...he motor counterclockwise until all clearance in the mounting holes are taken up Then tighten the mounting screws This ensures the wheel will only grind in the downward direction To Position The Grinder Wheel On The Motor Shaft Place the grinding wheel on the motor shaft with 1 64 inch 4mm space between the end of the wheel hub and the front of the motor housing Then tighten the set screw on the w...

Страница 19: ... the two screws under the pedestal knob and rotate the grinder motor pivot and positioner plate as a unit until the blade to wheel contact is as shown Should more adjustment be needed loosen the pedestal mounting screws on the rear side of the base plate Then rotate the pedestal assembly as a unit until the blade and grinder wheel make contact and tighten all screws Grinder Wheel Clean after appro...

Страница 20: ...erating BETTCHER Whizard Universal Blade Sharpener Model 210 115V Instructions INDUSTRIES INC Rev 05 17 2019 Page 16 SECTION 10 0 Service Parts 10 1 Cabinet Assembly C O M P A N Y C O N F I D E N T I A L ...

Страница 21: ...t Washer 10 4 12 120127 Round Screw 10 32 x 5 8 4 13 113949 Switch Identification Plate 1 14 120232 Lock Washer 4 15 103413 Male Plug Not Shown 1 16 113962 Power Cord Without Plug 1 17 103460 Wire Clamp 1 18 120327 Nut 20 3 19 120220 Lock Washer 1 4 2 20 123263 Screw Hex Washer Head 20 x 1 1 21 123264 Screw 20 x 3 4 2 22 185310 Bracket 1 23 120257 Washer 2 24 185312 Eyeshield 1 25 143044 Spring Di...

Страница 22: ...Operating BETTCHER Whizard Universal Blade Sharpener Model 210 115V Instructions INDUSTRIES INC Rev 06 15 2018 Page 18 10 2 Grinder Motor Assembly C O M P A N Y C O N F I D E N T I A L ...

Страница 23: ...asher 10 1 11 185398 Motor Position Nut 1 12 113934 Pivot Motor Assembly 1 13 113926 Dust Shield 1 14 121607 Compression Spring 1 15 113929 Pedestal With Bearing 1 16 120563 Hex Screw 1 4 20 X 1 1 2 2 17 163238 Selector Label 1 18 113923 Feed Knob 1 19 120053 Set Screw 10 32 X 1 4 1 20 113933 Positioner Shaft Assembly 1 21 120296 Flat Washer 1 4 2 22 121609 Compression Spring 1 23 122020 Retaining...

Страница 24: ...Operating BETTCHER Whizard Universal Blade Sharpener Model 210 115V Instructions INDUSTRIES INC Rev 05 17 2019 Page 20 10 3 Drive Motor Assembly C O M P A N Y C O N F I D E N T I A L ...

Страница 25: ... Washer 10 4 19 120104 Screw 8 32 x 1 2 1 20 185399 Gear Motor Mounting Bracket 1 21 120327 Nut 20 4 22 185403 Drive Pulley 1 23 120053 Screw 10 32 x 1 4 1 24 185526 Gear Motor Assembly 115V 1 25 113953 Ground Strip 1 26 124041 Marker Strip 1 27 120966 4 Position Terminal Board 1 28 120967 Cover With Bracket Clips 1 30 120142 Round Screw 10 32 x 1 2 3 32 120779 Screw 6 32 x 1 3 33 123857 Screw 10 ...

Страница 26: ...107126 1 173333 3 113825 3 120299 3 122019 3 564M2 173580 1 113978 3 113825 3 120299 3 122019 3 X564 107261 1 173333 3 113825 3 120299 3 122019 3 750M2 850M2 880M2 1850M2 1880M2 Q750 Q850 Q880 Q1850 Q1880 173331 1 113978 3 113825 3 120299 3 122019 3 X750 X750LP X850 X1850 105492 1 173333 3 113825 3 120299 3 122019 3 1000M2 1500M2 183165 1 183167 6 113825 6 120299 6 122019 6 Q1000 Q1500 102557 1 18...

Страница 27: ...Operating BETTCHER Whizard Universal Blade Sharpener Model 210 115V Instructions INDUSTRIES INC Rev 05 17 2019 Page 23 THIS PAGE INTENTIONALLY LEFT BLANK C O M P A N Y C O N F I D E N T I A L ...

Страница 28: ...ner Model 210 115V Instructions INDUSTRIES INC Rev 05 17 2019 Page 24 10 5 Steeling Devices MODELS 350 440 500 520 560 564 620 750 754 350 Cone 360 505 625 850 880 1850 1880 900 THRU 1500 TRIMVAC TRIMVAC 14 18 AMX C O M P A N Y C O N F I D E N T I A L ...

Страница 29: ...one 173255 113960 120570 520 113917 113960 120570 120281 1 113285 122019 113964 X350 440 564 620 143047 113960 120570 120281 1 113285 122019 113964 750 754 113918 113960 120570 120281 1 113285 122019 113964 360 143025 113960 120570 505 113916 113960 120570 625 143619 113960 120570 850 880 113919 113960 120570 1850 1880 163157 113960 120570 1000 1500 113920 113960 120570 120281 1 113285 122019 1139...

Страница 30: ... Grinder Wheels Standard Grinder Wheel Grinder Wheel Cone Blade Grinder Wheel All TRIMVAC Item Part Number Description Used With Blade Models 1 113935 Standard Grinder Wheel All Except Listed Below 2 173294 Grinder Wheel Cone Blade Cone Blade 3 185396 Grinder Wheel Trim Vac All TRIMVAC C O M P A N Y C O N F I D E N T I A L ...

Страница 31: ...0 X350LP 3 107232 X440 4 173576 620M2 5 163924 625M2 Q625 X625 6 173577 620M2 Low Profile Q620 X620 X620LP 7 163920 500M2 505M2 Q505 X505 8 173575 500M2 Low Profile Q500 9 107233 X500 X500LP 10 163922 564M2 X564 11 163925 750M2 12 173578 750M2 Low Profile Q750 13 107234 X750 X750LP 14 163926 850M2 880M2 Q850 Q880 X850 X880 15 163927 1850M2 1880M2 Q1850 Q1880 X1850 X1880 16 163928 1000M2 1500M2 Q10...

Страница 32: ...Operating BETTCHER Whizard Universal Blade Sharpener Model 210 115V Instructions INDUSTRIES INC Rev 05 17 2019 Page 28 10 8 Wiring Diagram C O M P A N Y C O N F I D E N T I A L ...

Страница 33: ...de Sharpener Model 210 115V Operating Instructions for other Bettcher Industries Inc products such as the Whizard Trimmers may be requested by quoting the model designation of the product as shown on the identification plate on the product 11 2 Software and Duplication This document has been created with Microsoft Word for Windows and set in Times New Roman 14 points for A size paper 8 5 x 11 inch...

Страница 34: ...istributor or Bettcher Industries Representative Bettcher Industries Inc BETTCHER GmbH P O Box 336 Pilatusstrasse 4 Vermilion Ohio 44089 CH 6036 Dierikon USA SWITZERLAND Tel 1 440 965 4422 Tel 011 41 41 348 0220 Fax 1 440 328 4535 Fax 011 41 41 348 0229 Bettcher do Brasil Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 BRASIL Tel 55 11 4083 2516 Fax ...

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