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4
CHECKS AND MAINTENANCE
43
EN
CHAPTER 4 CHECKS AND MAINTENANCE
CONTENTS
Engine oil .................................................................................................... 44
Check the level ....................................................................................... 44
Replacement .......................................................................................... 44
Gearbox oil ................................................................................................ 46
Check the level ....................................................................................... 46
Replacement ........................................................................................... 46
Liquid coolant .............................................................................................. 47
Check the level ....................................................................................... 47
Replacement ........................................................................................... 48
Air filter ...................................................................................................... 49
Air filter cleaning .................................................................................... 50
Spark plug .................................................................................................. 51
Front brake.................................................................................................. 52
Check the level of the front brake fluid ....................................................... 52
Restoring the level of the front brake fluid ................................................... 52
Bleeding the front brake ........................................................................... 53
Front brake lining control ......................................................................... 54
Brake disc thickness control ...................................................................... 54
Rear brake .................................................................................................. 55
Check the level of the rear brake fluid ........................................................ 55
Restoring the level of the rear brake fluid ................................................... 55
Bleeding the rear brake ........................................................................... 56
Rear brake lining control .......................................................................... 57
Brake disc thickness control ...................................................................... 57
Clutch control .............................................................................................. 58
Check the level ....................................................................................... 58
Bleeding ................................................................................................ 59
Check and adjusting of steering play .............................................................. 60
Oil fork ....................................................................................................... 61
Removing legs ........................................................................................ 61
Oil replacement ...................................................................................... 61
Legs assembly and parts .......................................................................... 63
Rear suspension leverage .............................................................................. 64
Tyres........................................................................................................... 65
Chain ......................................................................................................... 65
Check and adjust tightening chain ............................................................ 65
Check for chain wear .............................................................................. 66
Headlight .................................................................................................... 67
Replacing the headlight bulbs ........................................................................ 67
Tail light ...................................................................................................... 67
Battery ........................................................................................................ 68
Battery removal ....................................................................................... 68
Battery assembly ..................................................................................... 69
Inactivity ................................................................................................ 69
Charging the battery ............................................................................... 70
Fuses .......................................................................................................... 70
Cleaning the vehicle ..................................................................................... 71
General precautions ................................................................................ 71
Electrical connector maintenance ................................................................... 72
Control unit connector .............................................................................. 72
Air pressure and temperature sensor .......................................................... 73
Prolonged inactivity ...................................................................................... 74
Scheduled maintenance vehicle .................................................................... 75
Tightening torque overview ........................................................................... 77