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1.4 -  Machine description

 

The bone saw you have purchased is a safe and reliable machine that is simple to 

use. The pulleys are in aluminum while its body and accessories are in stainless 

steel type AISI 304. The bone saw has guards installed that are both mechanical 

(housing, doors, etc.) and electrical (micro-switch, stop button, etc.), which are 

meant to reduce the operator’s exposure to risks during its use to a bare minimum.  

The tilting angle of the pulley can be horizontally and vertically adjusted, so as to 

always ensure maximum blade adhesion. The engine is ventilated and well-

protected against water and intermittent operation. The control panel is installed in 

an easily accessible position and features 24V control buttons. Special care has  

been given to facilitate cleaning tasks when  designing the machine, thanks in par-

ticular to the following technical measures: 

- simple removal of the blade and upper pulley without the need for tools, 

- Once the pulley is removed, the machine’s surface is smooth, making it easier to   

  clean and allowing dirt on the blade to directly deposit in its tray. 

- all its electrical parts have been manufactured to provide the minimum safety  

  standard  IP 56. 

 

1.5 -  Intended use

 

The bone saw has been designed and manufactured to cut bone and frozen fresh 

meat and fish. Use the bone saw only on top of a table or on the stand supplied by 

the manufacturer. Given its use to saw foodstuffs, the materials used to manufac-

ture the blade and all other components that may make contact with the cut prod-

uct have been carefully selected. The bone saw is an industrial appliance and only 

skilled professionals should use the machine, after having carefully read this man-

ual. This equipment complies with the essential health and safety requirements of 

directive 2006/42 / EC and the requirements

 of directives 2014/30/EU, 2014/35/ 

EU, 2006/42/EC, RoHs 2011/65/EU and  Regulation 1935/2004/EC. The machine 

was designed and built according to the requirements of EN 12268: 2014.  

Since it is also suitable to cut frozen fish, the bone saw does not require special 

environmental conditions. We nonetheless advi se you to store it away indoors, 

protected against bad weather  and abrupt temperature changes. 

 

1.6 -  Improper use

 

The bone saw must only be used as instructed by the manufacturer; more specifi-

cally:  

-  Do not  use the machine if has not been correctly installed with all guards intact 

and properly assembled, so as to avoid the risk of personal injury. 

-  Do not  use the machine with a worn or unsharpened blade, as it may break. 

-  Do not  climb with your feet onto the machine, even if is off, as this could dam-

age the machine, besides the risk for the operator of falling. 

-  Do not

 access the electrical components without having first cut off power to the 

machine: danger: risk of electrocution. 

 

- Do not use the machine to cut anything other than meat, bone or fish. 

 

- Do not stop the blade with your hands, but wait  for it stop of its own, so as to  

avoid the risk of severe personal injury.  

- Do not  wear rings, wrist-watches, jewelry, loose or draping clothing, like shoes, 

neckties, torn apparel, unbuttoned jackets our blouses with an open zipper, 

which may get stuck in moving parts. Use approved safety clothing like non-slip 

boots, safety goggles, work gloves, ear muffs or plugs, safety mask. Consult the 

employer concerning the applicable safety  regulations and the required personal 

protective equipment. 

-  Do not  start the machine if it is in failure . Before using the machine, make sure 

33 

 

EN 

8 Troubleshooting

 

 

8.1  

Problem, cause and solution 

 

Problem 

1 - The machine does not start. 

2 - The blade does not cut in a straight line.  

3 - The blade drops off from its support pulleys.  

4 - The blade overheats. 

 

Cause 

1 - The differential circuit breaker is in position “0”. 

1.1 - The housing that covers the pulleys or the tray to collect bone chips is not  

        properly closed. 

1.2 - The micro-switch installed on the h ousing that covers the pulleys is not  

        working. 

1.3 - The electric motor or the electronic board are in fault.   

 

2 - The blade is worn and no longer cuts. 

 

3 - The upper pulley is misaligned.. 

3.1 - The blade is not properly fastened. 

3.2 - The blade is maladjusted. 

 

4 - Bone chips and food residues stuck near the blade guide. 

4.1 - Upper pulley bearings are stuck. 

4.2 - The blade is worn and no longer cuts.. 

 

Solution 

1 - Turn the switch to position “1”. 

1.1 - Properly close the housing and/or the tray that protects the pulleys.  

1.2 - Contact customer service for assistance. 

1.3 - Contact customer service for assistance. 

 

2 - Replace the blade (par. 7.6.2). 

 

3 - The operation must be performed by specialized and authorized staff. 

3.1 - Relpace the blade, even if it is new.. 

3.2 - Contact customer service for assistance. 

 

4 - Get tid of any bone chips or food residue stuck near the blade guide (par. 7.6.4). 

4.1 - Relpace the bearings. 

4.2 - Replace the bl ade. (par. 7.6.2).

 

Содержание BS+2020F

Страница 1: ...BONE SAW OPERATING AND MAINTENANCE MANUAL BS 2020T BS 2020F...

Страница 2: ......

Страница 3: ......

Страница 4: ......

Страница 5: ...s a h p 3 1 6 2 2 6 2 Single phase wiring diagram 230 V 2 6 3 3 phase wiring diagram 400 V with mushroom push button 2 6 4 Single phase wiring diagram 230 V with mushroom push button 3 Testing transpo...

Страница 6: ...d when installing e n i h c a m e h t s k c e h c e n i t u o R 5 7 s k c e h c d e r i u q e r e h t m r o f r e p o t w o H 6 7 t n e m t s u j d a g n i n o i s n e T 1 6 7 t n e m e c a l p e r e...

Страница 7: ...ts the state of the art at the time the machine was sold on the market and cannot be considered obsolete if new progress in technology leads to its changing In this regard the manufacturer reserves th...

Страница 8: ...uld use the machine after having carefully read this man ual This equipment complies with the essential health and safety requirements of directive 2006 42 EC and the requirements of directives 2014 3...

Страница 9: ...machine will help our customer service staff provide prompt and ef cient an swers Whenever you contact our customer service or request spare parts always be sure to provide the above information We r...

Страница 10: ...product thickness 1 9 Warning and danger signs Never move your hands close to the blade especially when it is moving There is serious risk of severe personal injury If the machine is hooked to the pow...

Страница 11: ...12 Lighting system The place where the bone saw is installedmust have enough natural and arti cial light as required by the standards applicable in the Country of installation The lighting system must...

Страница 12: ...r 7 Upper driven pulley in polished aluminium G AlMg3 8 Telescopic blade protection are made of stainless steel AISI 304 9 Dirt and rest collection tray are made of stainless steel AISI 304 10 Lower d...

Страница 13: ...results to be 73 dB We recommend that the operator utilises ear defenders when operating the bone saw Maximum height Maximum width Pic 2 3 1 A B C D E F G H L Net weight mm mm mm mm mm mm mm mm mm kg...

Страница 14: ...14 2 6 Wiring diagrams 2 6 1 3 phase wiring diagram 400V Fig 2 6 1...

Страница 15: ...15 EN 2 6 2 Single phase wiring diagram 230 V Fig 2 6 2...

Страница 16: ...16 2 6 3 3 phase wiring diagram 400V with mushroom push button Fig 2 6 3...

Страница 17: ...17 EN 2 6 4 single phase wiring diagram 230V with mushroom push button Fig 2 6 4...

Страница 18: ...he dimensions of the packing are shown in Pic ture 3 2 1 Check that the packing is intact when you rst receive the machine If the packing happens to be torn or in any way damaged sign the delivery not...

Страница 19: ...achinery normally used for handling as the machine weighs 100 kg Never manually hand the machine 3 3 1 Packing disposal The components inside the packing such as cardboard nylon and wood can be likene...

Страница 20: ...truc tions If there is need to extend the power cable use a cable with the same diameter as the one installed by the manufacturer To check that the machine has been properly hooked to the electrical s...

Страница 21: ...2 must be on Press start button 1 and stop button 3 right after it in sequence checking the direction of blade rotation The blade must rotate in the direction pointed to by arrow 4 in Picture 5 1 1 i...

Страница 22: ...usher 3 which protects the operator from making contact with the blade is installed intact and properly positioned Check that the mobile guard always return s to its upright position if allowed to dro...

Страница 23: ...sing the bone saw Perform the adjustments as described in par 6 2 The machine is now ready for use Lay the piece you intend to cut 3 on the workbench up against scoop 1 Start the machine Using one han...

Страница 24: ...t a safe distance from the blade K R O P A N A I C C I T S O R RIB CHOPS Cutting hoofs into pieces To cut this piece you must use the bone pusher device Turn on the machine and rst clean the ends then...

Страница 25: ...o not allow unauthorized staff to perform tasks on the machine Do not stick your body limbs or ngers in articulate and sharp openings without wearing suitable protective apparel gloves goggles etc Do...

Страница 26: ...conds If the ma chine does not slow down at the speed indicated in the manual or rating plate contact customer service 7 4 Inspections and checks to be performed when installing the machine To make su...

Страница 27: ...delicate and dangerous this operation is it must only be performed by quali ed staff that has beenexplicitly authorized for its performance 7 6 2 Replacing the blade Pic 7 6 2 Turn the differential ci...

Страница 28: ...l types of blades available on the market that differ in terms of tooth spacing blade thickness height and type of steel We recommend that you use blades in tempered steel 16 mm high and with teeth sp...

Страница 29: ...nd with the other hand also protected by a glove loosen the clamp that fastens the blades until it comes off 5 Grab the blade packet with both hands and open it apart until the blades are fully stret...

Страница 30: ...take off the gloves until you have completed the pro cedure 7 7 Cleaning the machine 7 7 1 Overview The machine must be cleaned at least once a day or if necessary even more often All the parts of th...

Страница 31: ...shown in Pic 7 7 2 and Pic 7 7 3 Remove all scrapers 9 and wash them with detergent pH 7 After having taken off all the dismountable parts you will to clean using a sponge soaked in detergent pH 7 Ri...

Страница 32: ...am age the machine besides the risk for the operator of falling Do not access the electrical components without having rst cut off power to the machine danger risk of electrocution Do not use the mach...

Страница 33: ...per pulley is misaligned 3 1 The blade is not properly fastened 3 2 The blade is maladjusted 4 Bone chips and food residues stuck near the blade guide 4 1 Upper pulley bearings are stuck 4 2 The blade...

Страница 34: ...e n i h c a m e h t s k c e h c e n i t u o R 5 7 s k c e h c d e r i u q e r e h t m r o f r e p o t w o H 6 7 t n e m t s u j d a g n i n o i s n e T 1 6 7 t n e m e c a l p e r e d a l B 2 6 7 7 6...

Страница 35: ...35 BS 2020F tav 1...

Страница 36: ...36 BS 2020T 2020F tav 2...

Страница 37: ...n i r i w e s a h p 3 1 6 2 2 6 2 Single phase wiring diagram 230 V 2 6 3 3 phase wiring diagram 400 V with mushroom push button 2 6 4 Single phase wiring diagram 230 V with mushroom push button 3 Tes...

Страница 38: ......

Страница 39: ...39 39...

Страница 40: ...40 AUTHORIZED DEALER 140514 Van Berkel International S r l via Ugo Foscolo 22 21040 Oggiona S Stefano VA ITALY T 39 0331 214311 info berkelinternational com www theberkelworld com...

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