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19 

Appendix 1 

 

Installation Planning 

 
The location and height of the tower for the BWC 
XL.1 wind system will be important factors in de-
termining the overall performance of the system.  
Average wind speed is influenced by many things 
and may vary considerably within a relatively 
small region, particularly in complex terrain.  Site 
and tower choice, however, are often limited by 
such factors as zoning restrictions, property size, 
proximity to neighbors, customer preferences, and 
wiring costs.  All of these factors should be taken 
into consideration in choosing the best tower site 
and height. 
 
 

A.  Legal Restrictions and Good 

Neighbor Relations 

 
One of the first steps in planning an installation is 
to determine the legal status of the proposed wind 
turbine installation in the community in which it will 
be installed.  In most cities and some counties an 
installation will be subject to zoning laws and 
building codes.  Some neighborhoods have pro-
tective covenants that limit the types of home im-
provements.  In areas requiring permits the instal-
lation must be planned weeks to months in ad-
vance to allow time for applications to be proc-
essed and, if necessary, hearings to be held. 
 
The quickest way to determine the local codes 
and requirements is to call or visit the office of the 
building inspector.  Few cities have specific regu-
lations dealing with wind turbines, but most will 
have height restrictions, building code require-
ments, and a formal process for obtaining a build-
ing permit.  The most common problem encoun-
tered in the United States is a height restriction of 
10.7 meters (35 feet), particularly in residentially 
zoned areas.   
 
The 9 m (30 ft) Tilt.Tower meets the 35 ft restric-
tion, but it does so at some loss in performance.  
If you need or want to go higher than the zoning 
height restriction you must apply for a variance.  A 
variance is essentially permission to break a rule 
and it is granted following a public hearing before 
a Planning Board.  Obtaining a variance is a major 
undertaking, costing $200-5,000 and taking sev-
eral months, so it is important to establish whether 
it will be necessary as soon as possible.   

 
Bergey Windpower Co. has experience in working 
with customers and BWC dealers in variance 
hearings and we offer advice and assistance to 
those who request it. 
 
Generally, in order to obtain a building permit you 
will be required to submit a plot plan and fill out an 
application.  A plot plan is a map, drawn to scale, 
of your property showing the boundaries, dwell-
ing(s) and other structures, major topographic fea-
tures, easements, and, most importantly, the loca-
tion and height of the proposed wind turbine 
tower.  Often you will be required to submit plans 
for the tower and information on the wind turbine.  
In some cases you will also be required to submit 
a structural analysis of the tower to show that it is 
in compliance with the building code.  Sometimes 
a registered Professional Engineer (PE) must sign 
this analysis and occasionally the PE must be li-
censed in the State where the unit will be in-
stalled.   
 
Bergey Windpower Co. has engineering analyses, 
PE-Certified, for most towers it offers and copies 
of these analyses are available to our customers.  
Noise data is occasionally required and will soon 
be available for the XL.1 from Bergey Windpower 
Co. 
 
If your property size is several acres or more then 
the turbine will likely be so far from the nearest 
neighbor’s house that they will not be bothered.  It 
is, none the less, strongly recommended that you 
contact your nearest neighbors well in advance of 
any construction to let them know that you are 
installing a wind turbine.  This is doubly good ad-
vise if your property size is less than several acres 
or you have to obtain a variance for a building 
permit.  Good neighbor relations boil down to 
treating your neighbors the same way you would 
like to be treated and showing respect for their 
views.  An example of what not to do is to put the 
turbine on your property line so that it is closer to 
a neighbors house than to your own and not give 
those neighbors any advance notice of your inten-
tions. 
 
In general, we do not recommend that a BWC 
XL.1 be installed on property of less than one-half 
acre in size.  We say this because the impact of a 
wind turbine on the neighbors in such a “tight” 
area is significant and the potential for disputes is 
too great. 
If you have questions about procedures, require-
ments, or tactics, please contact us.  Since so few 

Содержание 24 VDC B

Страница 1: ...ners Manual Owners Manual Owners Manual Owners Manual Bergey Windpower Co Inc 2001 Priestley Ave Norman OK 73069 USA Telephone 405 364 4212 Fax 405 364 2078 E mail sales bergey com Web www bergey com XL 1 Wind Turbine PowerCenter Controller Version 1 1 January 2001 ...

Страница 2: ...anual We are particularly interested in learning of mistakes or omissions and subjects that are unclear Please call fax or e mail and direct your comments to Steve Wilke in Customer Service Thank you very much for your assistance Tel 866 237 4397 toll free in U S Tel 405 364 4212 Fax 405 364 2078 e mail swilke bergey com ...

Страница 3: ...speed performance very high system effi ciency and low noise The PowerCenter features a solar regulator a dump load capability an automated equalization function and special cir cuitry to boost the low wind speed performance of the XL 1 wind turbine The BWC XL 1 24 is offered with the optional guyed tubular Tilt Tower which comes in heights from 9 m 30 ft to 32 m 104 ft The Tilt Tower is shown in ...

Страница 4: ... Windpower The fiberglass blades are exceptionally strong because they are densely packed with glass reinforcing fibers that run the full length of the blade The rotor has three blades because three blades will run much smoother than rotors with two blades Blades Tail Boom Tail Fin Powerhead Alternator Tower Mount Spinner Figure 2 Major Components of the XL 1 Wind Turbine Nacelle B Alternator The ...

Страница 5: ...nter The PowerCenter shown in Figure 3 serves as the central connection point for the electrical com ponents in the system and it provides a number of necessary and valuable control functions Not all of the available functions will be used in all instal lations The PowerCenter also provides status lights for the system and a handy light bar fuel gage for the battery bank Note The XL 1 wind turbine...

Страница 6: ...s in the systems are carefully bal anced so that at 12 5 m s 28 mph the rotor force acting on the yaw offset is large enough to overcome the preset force holding the tail straight At this point the rotor will start turning away from the wind or furling The tail stays aligned with the wind direction The speed of furling depends on the severity of the wind gusts and whether the wind turbine stays fu...

Страница 7: ... which act like a fuel gage for the re mote power system This gage however is inex act and it is intended to provide only a general indication of the energy reserves available in the system The following table shows the voltage indicated by the highest lit LED and its approxi mate relationship to the battery capacity available LED No from left side Indicated Battery Voltage Range Approxi mate Bat ...

Страница 8: ... the batteries If the battery voltage rises above 28 VDC the solar is switched off At 29 5 VDC the Extra Load dump load circuit is turned on At 30 5 VDC the wind turbine is turned off As the battery voltage decreases back down to 28 VDC the wind turbine is turned on and the Extra Load is turned off At 27 VDC the solar is turned back on When the equalization function is activated all voltage set po...

Страница 9: ...he ground to provide room to assemble the XL 1 turbine We recommend fashioning a temporary support stand to hold the tower up during turbine assembly Step 3 Mount the wind turbine tower adapter to the top of the tower using the six M10 x 1 5 bolts and six washers We strongly recommend applying Loc tite 242 Thread Locking Compound to the threads prior to installation to reduce the likelihood of loo...

Страница 10: ...tail fin to the tail boom using the eight M5 bolts and lock washers provided as shown in Figure 9 We recommend applying Loctite to the bolt threads prior to assembly Step 8 Place the tail boom on the rear of the turbine powerhead and insert the 12 mm 1 2 tail pivot pin from the top If the parts are aligned properly the pin should insert easily Do not use a hammer to pound the pin in place as this ...

Страница 11: ...e improperly using a gin pole to install a small wind turbine though not a Ber gey turbine Where possible we recommend the first general procedure because it allows work to be done more safely on the ground In this case please follow the general procedure for turbine assembly provided in the preceding section When raising the tower you must lift the tower not the XL 1 wind turbine The XL 1 cannot ...

Страница 12: ...so that the system status lights will be easi est to read The enclosure dimensions and mounting layout for the PowerCenter are shown in Figure 12 The PowerCenter should be mounted with four M4 0 157 dia screws We recommend the follow ing procedure Tools Required Pencil Carpenters level Drill with 2 mm or 0 09 dia drill bit 4 M4 1 8 or 5 32 screws Screwdriver Procedure Step 1 Mark the mounting hole...

Страница 13: ...bus D PowerCenter Connections Cable Entrances As shown in Figure 13 wiring can be connected to the PowerCenter from below or behind or in a combination of both A total of eighteen 7 8 M20 entrance holes are pro vided Box Lugs The PowerCenter is supplied with box lugs not shown in Figures 12 and 13 that are used to connect electrical leads to the terminals on the PowerCenter circuit board These lug...

Страница 14: ...nverter If the system includes a DC to AC inverter connect the inverter input leads to the battery terminals or DC source center not to the PowerCenter The PowerCenter circuit board is not designed to handle the high currents that are possible with inverters Step 7 Connect Loads If the system includes 24 VDC loads connect them to the battery terminals or DC source center Step 8 Reinstall the cover...

Страница 15: ...ticularly all electrical connections 15 Check condition of all wiring connections into and out of the PowerCenter Warning Only qualified personnel with proper safety equipment should climb the tower Never climb the tower when the rotor is turning Preventive Maintenance We recommend that the bearings be re packed re greased every 8 12 years There are four tapered roller bearings two for the alterna...

Страница 16: ...e Batteries do not reach full state of charge PowerCenter regulating voltage set too low Use hydrometer to check the specific grav ity of the battery cells Compare with battery manufacturer s recom mendation Contact the BWC Ser vice Department for the voltage regulation set point adjustment proce dure Loads are too large Remove largest load If battery bank reaches higher state of charge then the s...

Страница 17: ... as it spins Blade tips not evenly spaced Check tip to tip dis tances with a tape measure They should be within 6 5 mm Loosening one blade at a time adjust the tip spacing to bring dis tances within specifica tions Ice build up on blades Visual inspection Se vere icing is very obvi ous Take no action Do not stand under machine The ice will be shed when there is sufficient sun and wind Wind is high...

Страница 18: ... Normal operation PV hooked up back wards Check polarity Reverse leads PV fuse blown Check fuse with VOM Replace fuse Dump load does not work Fuse blown Check fuse with VOM Check resistance of dump load should be no less than 1 ohm Replace fuse Voltage below regula tion Check battery bank voltage with VOM If it is below 28 29 5 VDC the dump load should not be coming on Normal operation ...

Страница 19: ...18 Appendices ...

Страница 20: ...s possible Bergey Windpower Co has experience in working with customers and BWC dealers in variance hearings and we offer advice and assistance to those who request it Generally in order to obtain a building permit you will be required to submit a plot plan and fill out an application A plot plan is a map drawn to scale of your property showing the boundaries dwell ing s and other structures major...

Страница 21: ...ne must be placed on a tower that is tall enough to give the rotor proper exposure to the wind Putting a wind turbine on a tower that is too short is like installing a solar sys tem in the shade As a rule of thumb the BWC XL 1 should be 9 m 30 ft above obstacles within 50 m 160 ft particularly in the prevailing wind direction So the minimum recommended tower height is 9 m 30 ft Tower Height meters...

Страница 22: ...meters 330 ft if buried or 200 meters 650 ft if in stalled overhead should be avoided because of their high costs On the BWC XL 1 it is not possible to use transformers to increase the wire run voltage because the wire run is direct current DC Transformers only work with al ternating current AC 4 General convenience Often the most compelling consideration for locating the wind turbine tower is the...

Страница 23: ...lace though not necessarily permanently affixed We recommend that you leave at least 30 cm 12 in of free wire at the top of the tower for making the electrical connections to the wind turbine E Other System Components A complete remote power system will include other electrical components such as a solar array optional a battery bank required a dump load optional and an inverter optional These com...

Страница 24: ...sev eral smaller ones Setting high voltage regulation points too low so that the batteries don t get fully charged Setting the low voltage disconnect typi cally part of the inverter too high so that the battery bank capacity is underutilized ...

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