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For  compressor  lubrication  is  suitable  hydraulic  oil  HLP  according  to  DIN  51515  or  turbine  lubricant 
according to DIN 51524 Part 2. The oil should have the following parameters: 

 

Kinematic viscosityacc. ISO  

VG 46 

Kinematic viscosity at 40

41,4-50,6 

 

Oil of the specified parameters is the only acceptable oil for use in BERG oil-free 
screw compressors (oil - part No. COL0069 

ie.package of 10 L

). 

 

7.3.6. Handling wastes 

produced

 while operating the compressor 

The  condensate  (condensed  water  from  the  compressor,  tank  or  compressed  air  purification 
equipment)  may  not  be  drained  directly  to  sewer.  It  should  be  disposed  of  according  to  the valid 
legislation on handling wastes; waste code 12 01 09.  
Used oil should be disposed of according to the valid legislation on handling wastes; waste code 13 02 
05. 
Oil  filters  and  oil  filter  cartridges  should  be  disposed  of  according  to  the  valid  legislation  on handling 
wastes; waste code 16 01 07. 
 

 

7.3.7 Oil cooler (exchanger) / interstage / final air 

The safety of the screw compressor requires regular radiator cleaning. The cooling ribs of the radiator 
should  be  kept  clean.  Only  in  this  way  is  full  cooling  possible.  Sufficient  cooling  means  lower  oil 
temperature and thus longer durability. It is advisable to clean the radiator fins with compressed air, a 
steam jet or a detergent solution. If this method of cleaning does not cause a decrease in the working 
temperature, the elements of the radiator through which the oil flows should be cleaned inside from the  
carbon  deposit  (nagar)  using  available  means  for  removing  carbon  deposits  (nagar).  To  do  this,  the 
radiator should be removed. In case of strong contamination of the intake air (cooling air) it is necessary 
to  more  frequently  clean  the  radiator,  especially  when  the  temperature  at  the  compressor  outlet  is 
more than approx. 10 to 15

0

C above ambient temperature. 

 

 
 
 

oil cap 

Содержание KOMPBERG ZX75

Страница 1: ...OPERATING AND MAINTENANCE MANUAL Oil free screw compressor KOMPBERG ZX75...

Страница 2: ...the choice you have made and the cooperation you started with us Our compressors are machines of top quality which is the guarantee for a long years and reliable performance Our sales and service sta...

Страница 3: ...w compressor KOMPBERG ZX75 operating description 12 Technological diagram 14 6 Start up 17 6 1 Start up preparation 17 6 2 Restart after longer downtime 18 7 Maintenance 19 7 1 General requirements 19...

Страница 4: ...e and maintenance of the compressor and control system Technical documentation of the electrical part It includes the data necessary to perform correct connections and repairs of the electrical equipm...

Страница 5: ...gases it is required to obtain the manufacturer s consent The above consent must be in written form The compressor must not be used for any other purposes that are non compliant with its intended use...

Страница 6: ...referred to as the Warrantor provides the warranty for the products sold ensures correct operation of the offered products provided that they are used in accordance with their intended use and operat...

Страница 7: ...such a way that they do not place pressure on it If the transport harness is fastened and secured incorrectly the machine may get damaged The compressor must be transported only with a forklift Fasten...

Страница 8: ...rohibited to service the safety valves or to change their settings Do not change settings of the pressure switches above the value given in the identification plate or in the Operating and Maintenance...

Страница 9: ...ceed 130dB Equivalent acoustic pressure level corrected by A characteristic does not exceed 85 db A AUTOMATIC MACHINERY MAY START RISK OF SCALDING RISK OF ELECTRIC SHOCK Type KOMPBERG ZX75 Overpressur...

Страница 10: ...ntilation is insufficient windows openings in a wall etc in the compressor room air exchange should be provided by fans To ensure correct heat extraction the fans should have total capacity about 15 t...

Страница 11: ...electrical connections Use the required safety measures in accordance with the suitable regulations Calculate the power cable cross sectional area and fuse sizes according to the local regulations an...

Страница 12: ...5 Screw compressor operating description 5 1 Screw compressor KOMPBERG ZX75 operating description General view of an oil free screw compressor KOMPBERG ZX75...

Страница 13: ...and then flows to the oil filter assembly 18 The oil filter set is fitted with a thermostat 17 which depending on the oil temperature directs the oil directly through the oil filter 18 to the manifol...

Страница 14: ...25 Solenoid valve with time system 8 Venturi nozzle 26 Air filter pollution sensor 9 2nd stage cooler 27 Temperature sensor 10 Check valve 28 Safety valve 11 2nd stage unloading 29 Pressure sensor 12...

Страница 15: ...correctness of the lubrication and sealing processes Therefore these spaces must be ventilated This is accomplished by means of a flexible hose and an air filter located at the tunnel of the fan In th...

Страница 16: ...itched off and on the compressor can be started by unlatching the EMERGENCY STOP STOP AWARYJNY button and pressing the START button The compressor is provided with an additional protective function wh...

Страница 17: ...ons are in place do not connect the compressor to a power source of different voltage than that specified in the Operating and Maintenance Manual Connect the phase conductors so that the rotation dire...

Страница 18: ...t switches to the stand by mode and starts again after its drop Incorrect rotation direction of the screw block rotors for more than 5 seconds will damage the screw compressor Proper direction of scre...

Страница 19: ...e components Take appropriate safety measures against toxic vapours from cleaning agents Biodegradable detergents should be used The workplace must be kept absolutely clean when maintenance work is ca...

Страница 20: ...he filter is recommended check the condition of the elastic coupling clean the air and oil cooler ribs if necessary 7 2 4 Warranty and post warranty checks every 2000 work hours or after 1 year change...

Страница 21: ...ot apply force avoid damaging the cartridge Clean contact surfaces of gaskets Purging purge the external surface of the cartridge with dry compressed air at the pressure up to 0 5 MPa askew from the i...

Страница 22: ...ner to replace the filter Caution hot oil Rub some oil onto the gasket of the new filter before screwing it in Fill the new filter held vertically with the same type of oil as that in the separator ta...

Страница 23: ...lves in the radiator see the controller operating instructions Unscrew the compressor crankcase ventilation hose on the compressor stage body see Fig 11 Place a suitable container and carefully unscre...

Страница 24: ...ridges should be disposed of according to the valid legislation on handling wastes waste code 16 01 07 7 3 7 Oil cooler exchanger interstage final air The safety of the screw compressor requires regul...

Страница 25: ...restarted after removing the cause of any failures Periodic motor inspections The motor inspection should be performed at least once per 2 years The inspection should be performed by the in house pers...

Страница 26: ...lves delivered require no special maintenance They should only be periodically every 1000 hours blown by pulling the handle of the push pin Special care must be taken while performing this operation K...

Страница 27: ...e the set value adjust the pressure switch or enter correct settings in the controller oil level too low top oil up as required oil thermostat malfunction replace the entire thermostat or its cartridg...

Страница 28: ...alve damaged replace with a new one with appropriate setting or call service wrong microprocessor controller setting adjust the correct settings in the controller damaged pressure transducer call the...

Страница 29: ......

Страница 30: ...er Quantity 1 Air filter BL 480146 BL 480169 1 2 Compressed air filter cartridge Element for F 24 GW 24 G 1 3 Oil filter B 480001 1 4 Coupling insert BS 480165 1 5 Oil l 480069 40 l 6 Thermostat cartr...

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