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12

 

4 .10 Water circuit

WORKING PRESSURE

The maximum working pressure of the boiler is 6 bar (600 

kPa) whilst the minimum is 0.5 bar (50 kPa).

 

b

It is compulsory to install devices along the topping 

up/supply line as well as the water circulation system 

to protect the installation from pressures exceeding 

550 kPa, in conformity to prescriptions given in the 

EN 60335-2-102.

 

b

Do not expose the exchanger to cyclic changes 

in pressure as fatigue stress does a lot of harm to 

the system components. Should the water system 

suddenly start generating changes in pressure it is 

compulsory to use the protection devices to make the 

boiler work at a regular pressure.

 

b

Installation pressure control must be done under cold 

conditions.

FILLING UP THE BOILER

The boiler must be filled up by connecting the water from to 

the mains to any part of the installation.

 

b

It is compulsory to use a standard filling device 

(EN61770 type) for coupling up to the mains 

specifically preventing the back-flow of liquid from 

installation to water mains.

EMPTYING THE BOILER

The boiler is emptied through special emptying cocks 

installed on the exchanger and water separator.

4 .11 Exhaust flue

The exhaust flue duct and fitting to the flue duct must be 

made in conformity to standards, legislation in force and to 

local rules and regulations.

It is compulsory for ducts to be stiff, resistant to temperature, 

condensate, mechanical stress and be sealed.

The flue duct must be as straight as possible, sealed and 

insulated.

It must not have any occlusions or narrowing.

Maximum length of the exhaust flue duct (with a diameter of 

Ø110 mm) is 55 metres.

Keep in mind that a 90° elbow equals 4 metres of straight 

pipe and a 45° elbow one metre of straight pipe.

 

b

The boiler’s total potential exceeds 35 kW and can 

therefore only be installed in premises with air vents 

opening towards the outside and made in conformity 

to provisions of the law in force (Ministerial Decree 

D.M. 12.04.1996).

 

a

DO NOT for any reason use piping not specifically 

designed for this specific scope as the condensing 

action could cause rapid degradation.

 

a

In the event of installation with air intake from the 

premises (both in the heating unit and externally) 

avoid obstructing the passage of air under the metal 

cupboard.

5  INSTALLATION DIAGRAMS

An installation diagram must generally be adapted to the 

manufacturing characteristics of the relevant heating unit, 

with the purpose of exploiting the boiler potentials to the 

full and maintain the entire installation efficient for as long 

as possible.

The electronic modulating circulator placed inside the 

appliance is only for the primary system and works to keep 

the 

Δ

T constant with changes in power modulation. The 

Δ

value is set at 20° in the factory and may be altered by 

specialized personnel only.

The installation circulators must be scaled to the project 

flow capacity and load-loss of said installation only. If the 

distribution kits, provided as an accessory, are installed it 

will be necessary to check that the technical features of the 

low. system circulators and mixer valve are compatible with 

the installation.

The  Figure 10 shows the water diagram of the unit and 

a typical system connectable to the latter, with the three 

high, low temperature and hot water systems. Everything 

in the large box with dotted lines is in the interior of the 

unit. The circulation part in the shaded area is available 

as an accessory distribution kit; otherwise it will have to be 

installed on the outside of the system.

The  Figure 11 shows the accessory distribution kits 

installable inside the cupboard.

 

b

Distribution kits are equipped with shut-off valves. 

These must be installed in appropriate places on the 

installation.

Содержание Power Plus Box 1001 EXT

Страница 1: ...Installation Manual CONDENSING Power Plus Box 1001 INT EXT Installation Manual EN...

Страница 2: ...1 4 9 Condensate outlet 11 4 10 Water circuit 12 4 11 Exhaust flue 12 5 INSTALLATION DIAGRAMS 12 6 ELECTRICAL SYSTEM 14 6 1 Power supply 14 6 2 Electrical connections 14 6 2 1 Connection to mains 14 6...

Страница 3: ...r their part to be kept marking the beginning of the period of guarantee at the terms and conditions specified on the relative slip The appliance in its original packing may be exposed to temperatures...

Страница 4: ...iate disposal likewise making it possible to recuperate the materials it is made of with substantial savings in energy and resources 3 TECHNICAL FEATURES 3 1 Main features Power Plus Box 1001 is a mod...

Страница 5: ...tion system includes automatic resetting safety thermostat differential water pressure switch acting as a flowmeter temperature probe on flow and return controlled by a certified electronic device to...

Страница 6: ...Vent valve 7 Safety thermostat 8 Min and differential pressure 9 Flow temperature control 10 Return temperature control 11 Flue temperature control 12 Return pipe 13 Flow pipe 14 Gas pipe 15 Air inlet...

Страница 7: ...ure 4 1 Flow low temperature 2 Return low temperature 3 Flow high temperature 4 Return high temperature 5 Return high temperature 6 Return hot water 7 Flow low temperature 8 Return low temperature 9 R...

Страница 8: ...rner 20 Fan 21 Venturi tubes 22 Air inlet pipe 23 Gas valve 24 Exhaust flue duct 25 Condensate drainpipe 26 Vent valve 27 Ignition detection electrode 28 Safety thermostat 29 Gas cock 30 Diff Pressure...

Страница 9: ...uct name Serial number Product identification code CE certification number Gas type and pressures from mains Power type from mains Rated heat capacity Qn Rated working power Pn Efficiency according to...

Страница 10: ...tructions b b An automatic filling system may not be used for topping up which must be done manually and recorded in the unit handbook b b If there are more than one boiler they must all be put into s...

Страница 11: ...lation When positioning the appliance in the heating system account for the fact that water gas and condensate drainage connections must be made on the right hand side of the cupboard adequate room mu...

Страница 12: ...l exceeds 35 kW and can therefore only be installed in premises with air vents opening towards the outside and made in conformity to provisions of the law in force Ministerial Decree D M 12 04 1996 a...

Страница 13: ...ow temperature system users 4 Remote controlled water tank 5 Check valve 6 Pressure reducer 7 Filter 8 Expansion tank EAF Water from mains A High temperature kit B Low temperature kit C Water tank kit...

Страница 14: ...people without experience to use the appliance and switch off the heating unit if the power cable should break call in qualified personnel to replace it Always refer to the data given in the diagrams...

Страница 15: ...ful to fix the latter to its cable guide For example by connecting the low temperature circulator to a timer and or external room thermostat the electrical installation will be the one shown in Figure...

Страница 16: ...7 37079 12 16563 31 8016 50 4161 69 2296 88 1336 107 815 6 35463 13 15912 32 7731 51 4026 70 2229 89 1300 108 796 5 33925 14 15289 33 7458 52 3897 71 2164 90 1266 109 776 4 32461 15 14694 34 7196 53...

Страница 17: ...a Master board malfunction The master board can in fact be excluded so as to enable the system to work with a flow temperature preset in default by the manufacturer guaranteeing the heating unit with...

Страница 18: ...nr 15 All the fans in the system will work at the set speed this will be displayed on the first digit to the left H maximum speed The other 2 digits will show the flow temperature e g T1 80 C Adjust...

Страница 19: ...buttons pressed together Furthermore each button has a specific function depending on the selected user mode Figure 21 BUTTON KEY DESCRIPTION S1 Reset button Serves to release the electric board after...

Страница 20: ...and operating status of the various circuits Press the button to scroll forward and view the values set for the individual circuits The values listed below will be displayed in succession by pressing...

Страница 21: ...he desired value e g 40 C 5 Press OK to memorize the new value 6 After 3 secs the display will return to the display mode with the new setpoint If there is no change after pressing Set esc for 10 secs...

Страница 22: ...d change the user and installer parameters Procedure for accessing the programming mode POS PROCEDURE DISPLAY 1 Manifold delivery temperature T1 e g T1 80 C 2 Press Set esc and OK After 5s the second...

Страница 23: ...dentifying the errors POS PROCEDURE DISPLAY 1 The display starts to flash to indicate one or more errors 1 b Press the address of the first unit will appear on the display alternating with the first e...

Страница 24: ...stop flashing after 3 sec and will be operative A detailed description of all the parameters and the factory preset values can be found in the Parameter list chapter 9 1 Setting the heating parameter...

Страница 25: ...imatic curve on every circuit 3 CH_Priority Heating priority parameter 16 If set to 0 the system will work without heating priority with the high temperature and low temperature circuits served in par...

Страница 26: ...H_High_Hyst_off Par 20 preset to 3 can be set between 0 and 20 C With the high temperature circuit attenuation parameter Par 21 0 the high temperature thermostat contact is ignored and a heat demand i...

Страница 27: ...lue of the outdoor temperature can be corrected by varying the value of parameter 39 the permitted limit for the correction is 30 C In this phase it is suggested to use a reference thermometer Preset...

Страница 28: ...rt up and shut off function If the manifold temperature Setpoint 70 C the burners are ignited at time intervals equal to 2s If the manifold temperature Setpoint 4 C the burners are shut off at time in...

Страница 29: ...o T_Ch_high_foot Par 18 T_Ch_low_foot Par 24 9V to a setpoint equal to SetPoint_Ch_high Par 1 SetPoint_Ch_low Par 3 The setpoint is calculated linearly between 2V and 9V Hysteresis for the end of dema...

Страница 30: ...ed no 48 and the fan operates for 10 minutes at maximum The Slave card is able to protect the primary exchanger from the hazards of low water circulation both using a flow switch as well as checking t...

Страница 31: ...n 5 rapid exchanger with flowmeter 6 water tank with thermostat 7 h w max poten 230 1 255 Setpoint of power supplied in hot water mode 8 h w max T 60 C 10 C 80 C Max value hot water setpoint 9 h w Pri...

Страница 32: ...and by differential 33 Power control 1 0 1 0 power distributed over min number burners 1 power distributed over max number burners 34 Pump mode 1 0 1 Third pump setpoint 0 Main pump of system loop 1 L...

Страница 33: ...3 Slaves not present Check that the bipolar switches of the individual units are ON Check the addresses on the slave Check the slave BUS connection Replace the Master card Replace the Slave card E34 4...

Страница 34: ...s pressed more than 7 times in 30 min Wait for the error to disappear If the error did not disappear after max 40 min replace the Slave card E35 35 Water differential pressure switch error contact ope...

Страница 35: ...35 12 WIRING DIAGRAMS...

Страница 36: ...36...

Страница 37: ...sate production per hour 100 50 30 C with G20 gas 17 2 kg h Efficiency at rated power 80 60 C 98 6 Efficiency at rated power 50 30 C 108 6 Efficiency at rated power Tm 50 C 60 40 C 104 2 Efficiency at...

Страница 38: ...w temperature rating P1 41 8 kW EFFICIENCY at rated thermal input and at high temperature rating 4 88 7 at 30 of rated thermal input and at low temperature rating 1 98 1 ADDITIONAL ENERGY CONSUMPTION...

Страница 39: ...39...

Страница 40: ...oilers com Beretta reserves the right to modify the characteristics and specifications given in this publication at any time and without prior notice as part of its policy of continuous product improv...

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