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Bentone BG700M,800M,950M 

General

General

Table of contents

GENERAL

Important to remember!

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4

Service 

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5

What to do if you smell gas

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5

Safety instructions

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6

Delivery check

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6

1. Technical  data

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7

1.1 Dimensions 

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7

1.1.1  Dimension of lange

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7

1.1.2  Capacity range

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8

1.1.3  Burner Speciication

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9

1.2  Description BG 700/800/950

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12

2. General  instruktions

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14

2.1  General instructions

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14

2.2  Operating instructions

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14

2.3 Instructions

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14

2.4  Inspection and maintenance

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14

2.5  Start up

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14

2.6  Commissioning of installation

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14

3. Installation

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15

3.1  Delivery check

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15

3.2  Preparations for installation

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15

3.3  Gas supply

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15

3.4  Electric connection

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15

4. Skeleton  diagrams

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16

4.1  Multi-Bloc MB-DLE405-412.....B01

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4.1.1  Electritrical connection MB-DLE405-412.....B01

 

16

4.1.2  Functional description of gas low

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18

4.1.3  Operating method of valve-regulator combina-

tion on valve V1

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18

4.1.4  Operating method of valve V2 

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18

4.1.5  Min. opening (residual stroke) of valve (0.5 to 1.0 

mm) 

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4.1.6  Closing function 

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18

4.2  Multi-bloc MB-VEF 407-412.....B01

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4.3  Multi-bloc MB-VEF 415-420.....B01

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4.4  Multi-Bloc MB-VEF425.....B01

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20

4.5  Electritrical connection MB-VEF 407-425

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20

5. Mounting of the burner

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21

5.5.1  Setting the combustion assembly

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21

5.1  Wiring diagram LFL1... 

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22

5.2  List of components LFL1... 

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23

5.3  Funktion LFL1...

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24

5.4  Control programme under fault conditions and lockout 

indication LFL1....

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25

6.  Measures and checks  

before start-up 

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26

6.1  2-Stage or modulating burners

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26

6.2  Gas nozzle BG 700/800

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27

6.3  Gas nozzle BG 950

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27

7. Determination of gas volume for the installation

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28

7.1  Example how to calculate the gas volume (natural gas)

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28

7.2  Multi-bloc, MB-VEF 420-425.... B01

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29

7.3  Technical data

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30

7.4  Mounting instruction - impulse lines P

L

, P

F

 och P

Br

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30

7.5  Adjustment possibilities

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30

7.6  MULTI-BLOC, MBD-LE 405-410.... B01

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31

8. Damper motor modulating

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32

8.1  Air adjustment

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32

8.2  Releasing button:

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32

9. General  Instructions

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33

9.1  Adjustment of burner

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33

9.2 Service

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33

9.3  Flame monitoring and measurement of ionisation cur-

rent

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34

9.4 UV-detector

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9.5  Adjustment of air pressure switch

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35

9.6  Adjustment of min. gas pressure switch (option)

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35

9.7  Adjustment of max. gas pressure switch (option)

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35

10.  Handing over of the installation

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36

10.1 Fault location, functional troubles

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36

11.  Fault location guide

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37

Gas burner

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37

Содержание BG 700

Страница 1: ...Providing sustainable energy solutions worldwide 178 006 85 2 2016 11 21 Installation and maintenance instruction BG 700 800 950...

Страница 2: ......

Страница 3: ...c MB VEF 407 412 B01 _________________________19 4 3 Multi bloc MB VEF 415 420 B01 _________________________19 4 4 Multi Bloc MB VEF425 B01_________________________________20 4 5 Electritrical connect...

Страница 4: ...n 3 to 30 C Temperature during transport storage 10 to 60 C Max relative air humidity 80 no condensate The installer must ensure that the room has suficient fresh air ventilation as per local norms Th...

Страница 5: ...electrical appliances do not use mobile phones Open windows and doors Close the gas ball valve Warn residents do not use doorbells Vacate the building Notify the company installer or gas supplier once...

Страница 6: ...ical safety and boiler and fuel distribution Check that the burner is approved for the intended grade of gas and connection pressure No safety systems on the burner may be disconnected The installer m...

Страница 7: ...6 361 260 205 Long design 700 665 BG 950 Standard 1 350 310 280 255 Standard 2 550 510 Standard 3 650 610 K L M The above dimensions are max measurements Depending on the components used the measureme...

Страница 8: ...c value G20 Natural gas 10 0 kWh Nm3 G25 Natural gas 8 0 kWh Nm3 G31 Propane 26 kWh Nm3 G30 Butane 34 kWh Nm3 Gas quantity and capacity vary according to grade of gas and connection pressure 1 1 2 Cap...

Страница 9: ...G30 380 1650 BG 800 380 2400 kW BG 950 500 3200 kW mbar 32 28 24 20 16 12 8 4 0 4 400 900 1400 1900 2400 2900 3400 2 0 2 4 6 8 10 12 14 200 400 600 800 1000 1200 1400 1600 4 0 4 8 12 16 20 24 28 32 20...

Страница 10: ...10 Bentone BG700M 800M 950M General 1 2 Description BG 700 800 950 15 23 12 24 13 26 25 4 1 2 29 7 9 6 8 21 16 17 18 19 20 9 6 7...

Страница 11: ...onnection gas ittings 12 Ignition transformer 13 Air damper 14 Air damper motor 15 Air pressure switch 16 Fuse holder 17 Change over switch increase decrease 18 Change over switch manually automatical...

Страница 12: ...r and the whole installation The supplier must instruct the user 2 4 Inspection and maintenance Daily inspection is advisable 2 5 Start up After the burner has been itted to the boiler and the electri...

Страница 13: ...ner is approved for the gas quality of the installation If not please contact the supplier 2 Check that the gas components of the burner are approved for indicated gas pressure 3 The gas supply system...

Страница 14: ...2 0 0 Filter couver 1 3 4 6 G 1 8 screw plug 2 Test nipple optional 5 M4 screwed sealing plug 4 Skeleton diagrams 4 1 Multi Bloc MB DLE405 412 B01 When Bio gas is used Enertech shall always be contac...

Страница 15: ...roilter 3 Valve V1 4 Connection lange 5 Closing spring V1 6 Housing 7 Armature V1 8 Regulating spring 9 Solenoid V1 10 Gas pressure switch 11 Electrical connection 12 Valve V2 13 Closing spring V2 14...

Страница 16: ...m of valve V2 is deined by pretensioning regulator spring 8 tension spring via setting screw 17 The output pressure acts via opening E on the working diaphragm 21 of the regulator part In regulated st...

Страница 17: ...female thread for pL pF pBr pulse lines 0 Filter cup 1 2 6 5 4 5 4 2 0 0 p extern PN1 DN 4 min 5 x DN p p a p Br p a p Br Br F pL 7 8 9 3 p e 3 p e V N N V 1 0 7 6 9 8 5 3 4 1 0 7 5 3 4 2 2 4 3 Multi...

Страница 18: ...4 2 3 6 7 6 7 1 3 2 4 5 MB VEF 425 B01 6 7 8 V2 V1 3 2 4 1 2 3 4 5 G 1 8 screwed seal plug 9 Test nipple option 6 7 8 Pulse lines pL pF pBr 4 5 Electritrical connection MB VEF 407 425 S 10 S 30 P1 L1...

Страница 19: ...of the burner To facilitate the mounting of the boiler the burner head with gas lange and pull rods can be removed from the burner DO LIKE THIS Loosen the screw A on both sides and the two stop bolts...

Страница 20: ...20 Bentone BG700M 800M 950M General 5 1 Wiring diagram LFL1...

Страница 21: ...Air pressure switch S20 Main switch K1 Motor contactor with thermal overload protector R1 UV detector T1 Ignition transformer X1 Connection terminal board X2 Earth terminal X3 Plug in contact burner...

Страница 22: ...es open The gas is ignited The ionization electrode indicates a lame 5 The safety time expires The ignition spark goes out The safety time expires If there is no lame or if for some reason the lame di...

Страница 23: ...t been closed between terminals 12 and 4 or 4 and 5 1 Lockout because no lame signal has been received on completion of the 1st safety time Any flame signal failure after completion of the first safet...

Страница 24: ...apy water or a leak location spray After tightening repeat the test Electric function test Ensure that phase and neutral are not reversed The gas shut off cock should be closed To prevent the gas pres...

Страница 25: ...25 Bentone BG700M 800M 950M General Natural gas LGP 6 2 Gas nozzle BG 700 800 Natural gas LPG 3 4 45 Distance electrode brake plate 6 3 Gas nozzle BG 950 Natural gas LPG Natural gas LPG UV sond...

Страница 26: ...ws f 273 t 1013 25 273 B Pu t Temperature of the gas at the gas meter 15 C B Barometer height 945 mbar Pu Pressure of the gas at the gas meter 15 0 mbar f 273 15 1013 25 273 945 15 f 11 1 The gas volu...

Страница 27: ...8 downstream of ilter possible on both sides 9 Test point connection G 1 8 downstream of V2 10 Setting screw zero point adjustment N 11 G 1 8 pressure connection for pF furnace pressure 12 G 1 8 press...

Страница 28: ...family 1 2 3 Outlet pressure 0 5 100 mbar Zero point adjustment N 2 mbar Pressure switch DIN3398 TI Fan pressure PL0 4 100 mbar Fire room pressure PF 2 5mbar Burner pressure PBr 0 5 100 mbar 7 4 Moun...

Страница 29: ...alve 2 8 Output lange 9 Test point connection G 1 8 downstream of valve 1 possible on both sides 10 Test point connection G 1 8 possible 11 Solenoid 12 Hydraulic brake and setting plate 13 Setting cap...

Страница 30: ...le does not licker increase N When the lame is established adjust the gas low by means of the screw N Use a lue gas instrument Change over to max load press the switch increase Adjust the gas low with...

Страница 31: ...ady for start up Howerer study the sections dealing with adjustments of multi bloc combustion air and combustion head Open the ball valve and switch on the main switch If the burner starts the actual...

Страница 32: ...control Connect the A meter see igure Min required ionisation current according to table In practice this current must be considerably higher preferably more than 10 A All the gas burners are equippe...

Страница 33: ...the gas pressure is too low and prevent the burner from starting Too low a gas pressure during operation should stop the burner The burner may start again when the rated gas pressure has been reached...

Страница 34: ...l troubles Trouble free operation is depending on three factors electricity gas and air supply Should there be any changes in the ratio between these three factors there is a risk of break downs It ha...

Страница 35: ...t Cause Remedy The burner does not start No gas Check that all gas cocks are open No voltage Check fuses thermostats and electrical connections The burner motor fails to start The thermal protection h...

Страница 36: ...ty authorities The ignition electrodes are disturbing the ionisation current Adjust the ignition electrodes repole the ignition transformer if necessary Bad earthing Arrange for proper earthing Phase...

Страница 37: ...transformern Bad combustion Bad draught conditions Check the chimney The lue gas temperature is too high The boiler is overloaded Reduce the quantity of gas The CO2 content is too low Check the boiler...

Страница 38: ...rmostats for example room ther mostat if any 4 Check that the gas pressure to the burner is suficient 5 Check that the electric fuses have not blown 6 Make a new attempt to start the burner and check...

Страница 39: ...oom Chimney Measure ment Before After ppm C A mbar mbar Small lame Large lame Measures Date Nm3 gas h Governor O2 CO Flue gas temp Ionisa tion current Pressure Eficiency Fire room Chimney Measure ment...

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Страница 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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