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Bentone  BF1  

General

Table of contents

GENERAL

1.  General Information

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4

General requirements RME

 __________________________________________

6

Burner servicing schedule

 ___________________________________________

7

Component replacement intervals

 ________________________________

7

Delivery check

 ____________________________________________________________

7

2.  Technical data

 _____________________________________________________________

8

1.1  Dimensions BF1

 _______________________________________________________

8

2.1.1 

Dimensions, flanges

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8

2.1.2  Electric Specification

 ______________________________________

8

2.1  Model BF1 FU/FUV 63-16

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9

2.1.1  Burner output/ Basic settings

 _________________________

9

2.2  Recommended nozzles and pressures

 _____________________

10

2.3  Nozzle table, 7-15 bar

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10

2.3.1  Burner with preheater

 __________________________________

10

2.4 Description

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11

2.4.1 Components

 _______________________________________________

11

3. Installation

 ________________________________________________________________

13

3.1  Delivery checks

 ______________________________________________________

13

3.2  Preparations for installation

 _____________________________________

13

3.3  Oil supply

 ______________________________________________________________

13

3.4  Electrical connection

 _______________________________________________

13

3.5  Choice of nozzle

 ____________________________________________________

13

3.6  Brake plate and airflow setting

 _________________________________

13

3.7  Burner installation

 ___________________________________________________

14

3.7.1  Hole pattern

 ________________________________________________

14

3.7.2  Burner installation

 ________________________________________

14

3.7.3  Oil pipes

 _____________________________________________________

14

3.7.4  Electrical connection

 ____________________________________

14

4.  Basic settings

 ___________________________________________________________

15

4.1  Example of basic setting

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15

4.1.1  Choice of nozzle

 __________________________________________

15

4.1.2  Basic setting

 _______________________________________________

15

4.1.3  Nozzle assembly adjustment

 ________________________

16

4.1.4  Air intake adjustment

 ___________________________________

16

4.1.5  Method of adjusting air quantity

 ____________________

16

4.1.6  Inlet cone, air adjustment

 _____________________________

16

4.1.7  Air intake rotation

 ________________________________________

17

4.1.8  Air duct

 ______________________________________________________

17

5.  Burner servicing

 ________________________________________________________

18

5.1 Warning

 ________________________________________________________________

18

5.1.1  Service position

 ___________________________________________

18

5.1.2  Combustion assembly service

 ______________________

19

5.1.3  Preheater replacement

 _________________________________

20

5.1.4   Replacing the oil pump

 _______________________________

21

5.1.5  Fan motor replacement

 ________________________________

22

5.1.6  Air intake and intake cone service

 _________________

23

5.1.7  Fan wheel checks

 ________________________________________

23

5.1.8  Electrical module

 _________________________________________

25

6.  PUMP INSTRUCTIONS

 ______________________________________________

27

6.1  Suntec ANV47C

 _____________________________________________________

27

6.1.1  Technical data 

 ____________________________________________

27

6.1.2 Components

 _______________________________________________

27

6.1.3  Filter replacement

 ________________________________________

28

6.1.4  One-pipe system 

 ________________________________________

28

6.1.5  Two-pipe system

 _________________________________________

28

6.1.6  Solenoid valve

 _____________________________________________

28

6.1.7  Function ANV47C

 ________________________________________

29

6.1.8  Suction pipe tables ANV47C

 ________________________

30

7. Preheater

 __________________________________________________________________

31

7.1.1  Function FPHE 5

 _________________________________________

31

8.  Replacement of electrical components

 ______________________

32

9.  Electrical equipment LMO1..2..4..

 ______________________________

33

9.1  Wiring diagram

 ______________________________________________________

33

9.1.1  Component list

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34

9.1.2  Function LMO1..2..4..

 __________________________________

34

9.1.3  Technical data

 _____________________________________________

35

9.1.4  Colour codes LMO14/24

______________________________

36

9.1.5  Fault codes LMO14/24

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36

10. Fault Location

 ___________________________________________________________

37

10.1 Burner will not start

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37

10.2 Burner will not start after normal use

 ________________________

37

10.3 Delayed ignition

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38

10.4 Noise in pump

 _______________________________________________________

38

10.5 Pump  pressure

 ______________________________________________________

38

11. Log of flue gas analysis

 _____________________________________________

39

12. Oil burners maintenance instructions 

 ________________________

40

13. DECLARATION OF CONFORMITY

 _____________________________

41

Содержание BF 1 FUV RME

Страница 1: ...Providing sustainable energy solutions worldwide Original translation of Installation and maintenance instruction 178 152 35 1 2019 10 24 Installation and maintenance instruction BF 1 FUV RME...

Страница 2: ...24 1234567 1 230V 1 0A 50Hz IP 20 Man Year 2019 Cap Min Max Manualer p vriga spr k www bentone com download or scan QR code Enter the burner s article number on your data plate see picture and select...

Страница 3: ...Air intake rotation ________________________________________17 4 1 8 Air duct ______________________________________________________17 5 Burner servicing______________________________________________...

Страница 4: ...x 80 relative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimu...

Страница 5: ...ch connected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and prote...

Страница 6: ...If the burner is replacing an existing burner ensure that the oil filter is changed to a filter designed for FAME B 100 RME Installation may only be performed by qualified personnel Care should be tak...

Страница 7: ...change 3000 h Change Oil hose 1 year change Nozzle 2 year change 3000h Change Electrods 2 Year Change cleaning 3000h Change cleaning Brake plate 2 Year Change cleaning 3000h Change cleaning Motor 2 ye...

Страница 8: ...in DIN V51603 6 and is used for Water heating generators Hot air generators these require LMO 24 255 C2E 2 1 1 Dimensions flanges Flange 2 10 3 25 130 150 89 7 Flange 1 125 150 90 5 10 3 Type Motor C...

Страница 9: ...re mbar 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 18 0 20 0 22 0 15 20 25 30 35 40 45 50 55 Burner output kW Scale Air settings Nozzle assembly Scale value applies to 0 mbar furnace pressure 2 1 Model B...

Страница 10: ...23 26 2 16 26 2 29 27 2 42 29 2 54 30 2 65 31 2 75 33 2 86 34 2 96 35 0 75 2 46 29 2 49 29 2 65 31 2 79 33 2 93 35 3 08 36 3 18 38 3 30 39 3 42 40 0 85 2 77 32 2 83 33 3 00 36 3 16 37 3 32 39 3 47 41...

Страница 11: ...screw 6 Oil burner control 7 Electrical contact X3 refer to wiring diagram 8 Motor 9 Capacitor 10 Preheater where fitted 11 Ignition electrode 12 Ignition cable 13 Photoresistor 14 Inspection glass 15...

Страница 12: ...12 Bentone BF1 General 2 11 12 1 10 5 15 24 22 21 23 13 3 17 14 19 20...

Страница 13: ...filter cartridge can easily be replaced 3 4 Electrical connection Before electrical installation is begun electricity must be switched off at the main switch If the boiler has a 7 pole or a 4 pole Eur...

Страница 14: ...pply line If an air separator is fitted the oil filter should be installed before the air filter to increase the life span of the filter 3 For one pipe systems the return plug must be removed Refer to...

Страница 15: ...U 63 16 FUV 63 16 Burner output 30 kW Because of preheater output is adjusted upward for choice of nozzle according to table Estimated nozzle output 30 x 1 06 31 8 kW 31 8 11 86 2 68 kg h Choice of no...

Страница 16: ...ulator with an Allen key How far open the air regulator must be is determined by output furnace pressure and other burner settings such as blast tube position 4 1 5 Method of adjusting air quantity Se...

Страница 17: ...intake and the two screws which retain the pump Then rotate the air intake to the desired position and tighten the screws The position of the air intake affects the airflow through the burner somewhat...

Страница 18: ...ve the fan housing from the burner front piece and pull it backwards until the combustion assembly is free of the burner front piece 4 Suspend the fan housing by the fan housing attachment point for j...

Страница 19: ...illustration to the left 5 1 2 Combustion assembly service 1 Switch off the power at the main switch and disconnect the Eurostecker from the burner 2 If so desired service position 1 may be used 3 Car...

Страница 20: ...age 4 Disconnect the preheater cable from the preheater 5 Screw off the nozzle 6 Undo the nut that connects the oil pipe to the preheater 7 Install the new preheater Check the condition of the O ring...

Страница 21: ...he main current and disconnect the Euro plug from the burner 2 Disconnect the electrical plug from the oil valve 1 3 Detach the oil hoses from the pump 4 Detach the solenoid valve housing from the val...

Страница 22: ...Install the fan wheel on the new motor tighten the locking screw The fan wheel must be installed in the bottom position toward the motor shaft Install the drive coupling end 10 Align and fit the moto...

Страница 23: ...hen installing the inlet cone install it in the same position it had at removal 11 Fit the O ring in the groove between the fan housing and inlet cone Ensure that it is properly located in the groove...

Страница 24: ...the fan wheel Undo and if necessary remove the fan wheel for more thorough cleaning of the fan and fan housing 10 Install the fan wheel tighten the retaining screw The fan wheel must be installed in t...

Страница 25: ...n wheel must be installed in the bottom position toward the motor shaft Install the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that...

Страница 26: ...Screw the electrical box in place 9 Connect the motor wiring 10 Assemble the fan housing and burner front piece 11 Connect the Eurostecker and switch on the power at the main switch 12 Start the burn...

Страница 27: ...ty range 2 0 75 0 mm2 s cSt Pressure range 7 14 bar Oil temperature max 60 C 6 1 2 Components 1 Nozzle connection G 1 8 2 Vacuum manometer connection G 1 8 3 Manometer connection G 1 8 4 Filter 5 Suct...

Страница 28: ...e Replace the cover tighten lightly Do not forget to replace the gasket Open the oil supply and switch on the power 3 2 4 7 8 5 1 9 6 6 1 4 One pipe system Conversion to one pipe system Remove the ret...

Страница 29: ...a one pipe installation back to the suction connection in the gear wheel pump Two pipe system When the solenoid valve is not activated the return plug channel between the pressure side and the return...

Страница 30: ...l flow are adapted to prevent turbulent flows from occurring Turbulent flows can result in pressure losses and noise in the pipework A typical pipe system usually comprises pipe runs with 4 bends a no...

Страница 31: ...er thermostat closes and the burner receives the start signal During operations the PTC element compensates its output so that the temperature does not become too high If the oil temperature is low an...

Страница 32: ...move the existing component 4 Install the new component using the same wiring as the existing component or the specified alternative arrangement 5 Turn on the mains power 6 Check the function of the n...

Страница 33: ...33 Bentone BF1 General A DC Bl Svart LMO QRB 12 11 Blue Blau Bleue Black Schwarz Noir A1 9 Electrical equipment LMO1 2 4 9 1 Wiring diagram...

Страница 34: ...the pre heating period begins This continues until the operating temperature is reached and the preheater thermostat closes The burner motor starts ignition sparks initiated and pre ventilation contin...

Страница 35: ...od 10 s 5 s 5 s Re connection after release 1 s 1 s 1 s Reaction time flame extinction 1 s 1 s 1 s Ambient temperature 5 60 C 5 60 C 20 60 C Min current with flame 45 A dc 45 A dc 45 A dc Max current...

Страница 36: ...has caused the problem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flas...

Страница 37: ...r ambient light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not...

Страница 38: ...draught Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical para meters are within the limits for which the burner is design...

Страница 39: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke n...

Страница 40: ...requiredtemperature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact...

Страница 41: ...13 DECLARATION OF CONFORMITY...

Страница 42: ......

Страница 43: ......

Страница 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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