5
DESCRIPTION OF EQUIPMENT
Heat exchanger
Stainless steel construction easily accessible for
inspection and cleaning and maintenance operations.
Patented exchange elements made in stainless steel
modular sections with large surface area, trapezoidal in
section with swirl impressions for which give thermal
yields of over 90%. The exchange elements have no
welded joints or seams near to the burner flame so as to
avoid exposure of any weak points.
Flue outlet
with integral flue venter to assist dispersal of
combustion gasses
External casing
Encloses all controls giving a good aesthetic appearance
and streamlined look whilst allowing for easy inspection.
The casing consists of removable panels also includes:
A burner compartment, which is totally sealed off, with an
inspection door;
Radiant heat insulation on the surfaces closest to the heat
exchanger;
Outlet grille for directing the warm air complete with
individually movable horizontal fins. vertical louvers are
available on request
Fan assembly
One, two or three axial high air flow single speed single
phase fan/motors complete with guards give effective
cooling of the combustion / heat exchanger
.(single stage
and two stage )
and two speed fans
(Dual Power
).
The position of the fan(s) produce greater effective cooling
of the combustion chamber, optimising the heat exchange
and avoiding overheating.
Control and protection equipment
This is an electronic circuit board with ionisation flame
detection and ignition controls. The equipment controls and
monitors the operation of the burner in the following
sequence.
Checks the differential pressure switch operated by the flue
venter is in the closed position and the flue venter is
working;
Checks the air temperature of the combustion chamber
(below 100ºC)
Opens the gas solenoid valve;
Starts burner ignition;
Detects flame signal from flame probe and allows normal
heater operation
Failure in any of the above sequence will result in the
control box shutting the gas valve and stopping the heater
The Heater will go to lockout and can be only be reset
manually by pressing the red light on the front of the
equipment.
Gas solenoid valve
The multifunctional 1 stage gas valve
(Single Stage)
and 2
Stage gas valve
(Two Stage and Dual Power)
Safety
solenoid
valve
A regulatory solenoid valve
A pressure regulator
A gas filter
Atmospheric multigas burner assembly
Consisting of:
Galvanized steel manifold
Visual monitoring aperture for the
electrodes and flame observation
1. 2 or 4 stainless steel burner bars
Ignition and Detection electrodes.
Note:
the type 6 - 7 models are equipped with two gas
manifolds, each manifold has an ignition electrode.
Control and safety thermostats
The heater is controlled by three thermostats pre set to the
following:
LM Limit thermostat (100°C)
Capillary type. Manual Reset
Act as a safety device and shuts down the burner if the
heater goes to overheat. The yellow light will flash when in
overheat. The LIMIT thermostat is reset by the removal of
the plastic cap situated on the control panel inside the
heater, and manually pressing the reset button, after first
ensuring that the fault has been rectified. (calibrated at
100°C). Replaced cap after resetting thermostat.
TR Regulatory thermostat (0 – 90°C)
Capillary type. Automatic reset.
The thermostat monitors the temperature of the airflow and
will shut down the burner if the set level is exceeded
(calibrated at 70°C). Once the fan has sufficiently cooled the
heat exchanger, the burner will automatically relight. The
yellow indication light will flash until the burner relights. If
this fault persists the cause should be investigated.
SND Control probe (0 – 40°C)
Connected in series with the thermostat TR. The probe will
start the fan when the temperature reaches 30°C
(approximately 30 seconds from burner ignition). When the
desired room temperature is reached and the burner shuts
down, the probe will allow the fan to run for approximately
3-4 minutes until the heat exchanger has cooled sufficiently.
The probe also monitors the operation of the TR thermostat
and if a fault is detected will change the yellow flashing light
to a continuous on light. In addition to this the SND probe
monitors the temperature of the return air and will switch off
the fan prior to the 3-4 minute run on time if the heat
exchanger has cooled sufficiently (this avoiding cold air flow
from the heater).
Differential air pressure switch
This switch will shut the gas valve if the flue venter fails or
there is an obstruction in the flue.
Flue venter
This consists of a centrifugal fan which
Is run by an electric motor with self-cooling rotor the cooling
air is supplied through a duct pipe situated in the axial fan
air flow
Indication lights
These consist of three different coloured lights on the front
of the heater:
Green light –
indicates normal working. Illuminates
when the gas solenoid valve opens
Yellow light –
indicates the operation of the LM, TR
and SND thermostat.
Red light -
to indicate lockout of the heater by the
control circuit failure.
Reset button
to reset the lockout
Flue spigot
A flue spigot (100mm) is situated at the rear of the heater
for connection of flue pipes.
Combustion air spigot
A combustion air spigot (100/150mm) with a safety mesh of
less than 16 mm Ø on the rear of the heater allow for
connection of combustion air pipes.
