160
17.2.3.6 Cleaning
Remove the cover at the bottom of the throttle valve and clean the body with carburetor cleaner (3M
product suggested). Spray cleaner on the inner wall of the throttle valve and remove dust and
carbon deposit lightly with a brush. Do not block the bypass with impurities.
Note:
Do not block the bypass with impurities.
If idle screws are removed and cleaned, assemble idle screws in following order:
Install o-ring 1 on the idle bypass screw
Install spring, washer, o-ring 2 on the idle bypass screw
Install the above idle bypass screw on the throttle valve
After the idle screw is cleaned and assembled, use the diagnosis tool and adjust the idle speed.
Note:
Note: a new o-ring shall be used every time of installation.
17.2.3.7 Installation of the Throttle Valve
Install the throttle valve in reverse order and pay attention to the following:
Adjust the throttle cable.
Ensure all removed components are installed in place.
Re-install all necessary parts.
17.2.3.8 Precautions
Do not spray any cleaner into the TPS throttle position sensor.
Use the throttle cable to open the throttle valve block.
Do not insert any tool or stick into the throttle valve hole to keep the valve block open. It
causes deformation of the valve block and damage to the inner wall of the throttle valve.
Remove carbon deposits around the valve block to maintain air flow required by idle speed
setting.
Do not adjust the position of idle screws.
Replace o-rings once disassembled.
17.2.3.9 Instructions
Instructions on the throttle valve assembly
Instruction
Cause
DO: be careful when the throttle
valve connector is used.
Avoid damage to the connector.
DO: avoid any liquid pollution to the throttle
valve.
Ensure normal work.
DO: take and install only one piece of throttle
valve from the component tray.
Possible damage to components.
DO: use a label to describe any problem
related
to
any
fallen,
damaged
or
unqualified throttle valve (within warranty
range).
Accurately analyze causes as soon
as possible.
DO: remove and discard protective cap
Protect the system from pollution and
keep it working normally.
Содержание ZAFFERAN 250
Страница 1: ...1 ZAFFERANO 250 Service Manual ...
Страница 14: ...14 Ignition spark ignition DC capacitance system Diameter of rear brake disc mm φ250mm ...
Страница 46: ...46 Ignition system 1 Battery 2 Starter Relay 3 Power lock assembly 4 Flash apparatus 5 Rectifier 6 Horn 7 ECU ...
Страница 50: ...50 B L B R BL W W G B BL W W G B ...
Страница 80: ...80 Rear Wheel Rear Suspension ...
Страница 85: ...85 Lubricating system diagram 1 camshaft 2 oil pump 3 crank 4 fuel filter ...
Страница 90: ...90 Cooling System Connects to radiator Flows back to radiator Water pump ...
Страница 93: ...93 Cylinder Head Valves ...
Страница 104: ...104 Cylinder Body and Piston cam chain sliders piston cylinder body piston pin piston ring assembly base gasket ...
Страница 112: ...112 Driving Disc Clutch Driven Wheel ...
Страница 113: ...113 V BELT CLUTCH AND SECONDARY PRIMARY SHEAVE CRANKCASE FILTER COVER AND CRANKCASE COVER LEFT ...
Страница 114: ...114 V BELT CLUTCH AND SECONDARY PRIMARY SHEAVE ...
Страница 115: ...115 SECONDARY SHEAVE ...
Страница 126: ...126 input shaft middle shaft output shaft ...
Страница 130: ...130 left crankcase crankshaft right crankcase ...
Страница 131: ...131 magneto start the main gear gasket ...
Страница 143: ...143 Inspection and Maintenance of Electronic Fuel Injection EFI System ...
Страница 165: ...165 17 2 7 2 Appearance of the oxygen sensor ...
Страница 179: ...179 Then check the corresponding fault according to the fault code list ...