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Introduction

Installation Tools

Recommended Tools

•  Forward Looking Radar Alignment Tools - Digital Level and 4’-6’ Straight Edge
•  PC-Based Service Tool - ServiceRanger - TCMT-0070B
•  Basic Hand Tools

Reference Literature

•  Installation Guide - BW2772
•  Troubleshooting Guide - BW2771
•  Driver Instructions - BW2769

Reference Drawings

•  Side Object Detection System Display - 15670-001 Installation Drawing
•  Side Object Detection System Sensor - 15671-001 Installation Drawing
•  Side Object Detection System Harness - 15672-001 Installation Drawing
•  Forward Looking Radar - VSFR-001 Installation Drawing
•  Driver Interface Unit - VSDI-001 Installation Drawing

For more information within the U.S., Canada, and Mexico call 1-800-AIR-BRAKE (1-800-247-2725), or contact a local
OEM dealer.

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Содержание VORAD VS-400

Страница 1: ...Bendix VORAD VS 400 Installation Guide Bendix VORAD VS 400 System BW2772 Formerly VOIG0100 September 2010...

Страница 2: ...Ignition and Ground 26 J1939 27 Side Object Detection SOD 28 Power Requirements 28 Wiring Schematics 28 Ignition and Ground 29 Driver Interface Unit DIU 30 Power Requirements 30 Wiring Schematics 30...

Страница 3: ...ill not sense objects if the sensor view is obstructed Therefore do not place objects in front of the system sensor Remove heavy buildups of mud dirt ice and other materials Proper alignment is critic...

Страница 4: ...to the Federal Communications Commission Enforcement Bureau 445 12th Street S W Room 7 C485 Washington DC 20054 Any changes or modifications made by the user to this equipment that are not expressly...

Страница 5: ...S C Bendix SmartCruise adaptive cruise control CWS Collision Warning System Driver Interface Unit DIU and Side Object Forward Looking Radar FLR Detection System Function FLR DIU SOD S C Only X X CWS...

Страница 6: ...ver Instructions BW2769 Reference Drawings Side Object Detection System Display 15670 001 Installation Drawing Side Object Detection System Sensor 15671 001 Installation Drawing Side Object Detection...

Страница 7: ...6 Space Claim Space Claim Forward Looking Radar Dimensions 3 30 84 0mm 3 30 84 0mm 1 60 40 6mm 3 87 98 5mm 2 49 63 4mm 3 85 98 0mm...

Страница 8: ...7 Space Claim Side Object Detection Dimensions Side Sensor 5 36 136 1mm 1 38 35 1mm 5 60 142 2mm 0 82 20 8mm 0 9 22 9mm 2 04 51 8mm 3 53 2 04 51 8mm 3 24 82 3mm...

Страница 9: ...8 Space Claim Side Sensor Display 2 00 50 8mm 2 80 71 1mm 39 00 3 00 990 6mm 76 2mm 1 00 25 4mm 2 10 53 3mm 2 00 50 8mm 0 70 17 8mm 1 20 30 5mm 1 60 40 6mm 2 30 58 4mm...

Страница 10: ...ace Unit Dimensions 3 67 93 18mm 3 70 93 90mm 1 97 50mm 4 07 103 39mm 3 67 93 18mm 3 22 81 8 1 61 40 9 22 5 7 2X 2 5 2X 1 56 39 5 20 5 2 4X R 207 5 25 1 58 40 1 3 16 80 2 2X 2 5 1 97 50 0 2X 63 15 9 P...

Страница 11: ...be a reference for commercial vehicle installations using the vehicle s SAE J1939 data link interface For vehicles without a SAE J1939 data link some installation procedures may vary for a proper syst...

Страница 12: ...n turns The SAE J1939 interface allows the FLR to be installed as a Bendix SmartCruise adaptive cruise control only stand alone unit or as a component of the complete Bendix VORAD VS 400 System The FL...

Страница 13: ...he vehicle s forward thrust axis The lateral position of the radar should be located as close to the vehicle s center as possible 50mm The vertical position of the radar must be at a minimum of 12 304...

Страница 14: ...ustrated below The grey area represents a cross cut view of the three dimensional No Radar Obstruction Zone Using the illustration below the diameter of the hole in front of the Forward Looking Radar...

Страница 15: ...ed Recommended thickness are based on the cover s angle The table on the following page lists material thicknesses for a perpendicular or 80 angle cover The ideal thickness also depends on the angle o...

Страница 16: ...86 3 53 3 48 6 Hostaform C9021 2 33 2 29 TUC2559 83 3 5 3 45 7 Hostalen GDPE7255 2 56 2 52 TUC310 92 3 84 3 78 8 Hostacom PPR1042 2 51 2 47 TUC2641 86 3 77 3 71 9 PP Kienb 2 39 2 35 3 58 3 53 10 ABS...

Страница 17: ...Y and Z axis from a radio frequency point of view The mechanical movements measured at the FLR center along the X axis shall be less than the peak to peak displacement shown below Mechanical movement...

Страница 18: ...following guidelines apply Paints must not contain metal or carbon particles Carbon content of paint could be a factor as high concentrations could reduce transparency Paint thickness may impact the...

Страница 19: ...to ensure proper alignment Below are steps for a typical alignment procedure Other companies such as Hunter Engineering Company 11250 Hunter Drive Bridgeton MO 63044 314 731 3020 can also be contacte...

Страница 20: ...e the distance between the reference points and the face of the straight edge 4 Use a 5 32 Allen wrench to loosen the locking screws Note Failure to loosen both locking screws will result in damage to...

Страница 21: ...de of the vehicle however it can also be installed on the driver side of the vehicle Note To reduce the possibility of the sensor detecting objects mounted to the vehicle like the steps or fuel tanks...

Страница 22: ...serve torque setting will result in a damaged or cracked sensor and result in a void of warranty Side Sensor Display The Side Sensor Display SSD should be mounted on the inside of the cab to the winds...

Страница 23: ...lerts as well as system configuration status and diagnostic information The DIU uses the vehicle s SAE J1939 data link to communicate with the FLR and other vehicle system devices Mounting Orientation...

Страница 24: ...hould also be taken into consideration when determining the optimal location Installation involves mounting the DIU to an in dash or on dash bracket Attach the bottom of the DIU to the bracket with 6...

Страница 25: ...d Fuse 5 amp delayed fuse Wiring Schematic All electrical connections can be made in the engine compartment Front Looking Radar J1 Mating Connector Connector Body Terminals Cable Seal Cavity Plug Term...

Страница 26: ...nt unless otherwise specified Use approved J1939 cable Interconnection Table From To Code Gauge J1 1 Plug J1 2 Plug J1 3 Plug J1 4 J3 A Yellow 20 AWG J1 5 J3 B Green 20 AWG J1 6 Plug From To Code Gaug...

Страница 27: ...26 Electrical Requirements Ignition and Ground Pin Description J1 9 Chassis Ground J1 10 9 16VDC Switched Ignition power switched power run to main power lead that feeds the ignition bus...

Страница 28: ...to be relocated nearer the radar as shown in the diagram below Check the resistance of the data bus using an ohmmeter before and after adding any device to the bus With the ignition key in the OFF po...

Страница 29: ...quivalent unless otherwise specified Use approved J1939 cable Interconnection Table From To Code Gauge J2 1 T2 Ignition 18 AWG J2 2 T3 Chassis Ground 18 AWG J2 3 J1 3 Communication 18 AWG J2 4 J1 1 Po...

Страница 30: ...rements Ignition and Ground Ignition power switched power run to main power lead that feeds the ignition bus fuse Ignition power switched power run to main power lead that feeds the ignition bus fuse...

Страница 31: ...ts Operating Voltage 9 32Vdc Power Current Not to exceed 2 amps Recommended Fuse 4 amp Wiring Schematics Driver Interface Unit J1 Mating Connector Connector Body Terminal Terminal 18 20 AWG Molex 3070...

Страница 32: ...IGN1 18 AWG From To Code Gauge J2 B T2 Ignition 18 AWG J1 1 T3 R SPK 20 AWG J1 2 T4 L SPK 20 AWG J1 3 T5 Blackout 20 AWG Quantity 1 4 4 1 1 2 1 1 1 2 J1 Mating Connector Connector Body Terminal Termi...

Страница 33: ...32 Electrical Requirements Ignition and Ground Pin Description J1 4 9 32VDC Switched J1 5 Chassis Ground Driver Interface Unit FRONT VIEW DIU 8 pin Connnector DIU 8 pin Connector 1 2 3 4 5 6 7 8...

Страница 34: ...ements J1939 Note The illustration above shows J1939 11 however J1939 15 2 wire can be used Pin Description J1 6 J1939 J1 7 J1939 Terminating resistor J 1939 15 data link OEM supplied Terminating resi...

Страница 35: ...N DESCRIPTION FUNCTION INPUT OUTPUT REQUIRED 1 R SPK Right Speaker Output 4 ohm 1 watt Yes 2 L SPK Left Speaker Output 4 ohm 1 watt Yes 3 Blackout Blackout_Input Input Tri state Yes Driver Interface U...

Страница 36: ...icated by the DIU displaying lights CWS alerts LCD screen and audibles and the vehicle should defuel and apply the Jake brakes to slow vehicle speed 8 Assuming the above functions performed properly t...

Страница 37: ...tubing must be retained by additional clips When added wires to tubes are routed through sheet metal panels new holes must be used with adequate wire protection and sealing 10 All wiring connections t...

Страница 38: ...37 Appendix Maximum Current Capacity Wire Gauge Crosslink Polythlene Copper Wire 20 14 Amps 18 18 Amps 16 24 Amps 14 34 Amps 12 42 Amps 10 58 Amps 8 80 Amps 6 110 Amps...

Страница 39: ...0 T D G If an additional wire is added to the drain for insertion into the connector no shield terminal is used and the signal terminal quantity is 3 If the drain wire is to be directly inserted into...

Страница 40: ...eeve to a length of 1 25mm and strip the insulation back 25 7mm 5 Crimp the appropriate terminal on each data wire and solder sleeve wire or the extended socket per the manufacturer s recommendations...

Страница 41: ...ain Wire Splice Sealing Method 1 Remove cable outer jacket approximately 1 1 2 to 4 40 to 100mm 2 Remove foil shield from exposed wires to within 1 16 2mm from cable jacket 3 Strip insulation from dat...

Страница 42: ...er Max Length 1 00 Meter Max Length 40 00 Meter Max Length ECM E A B C D E F Ref Body Signal Terminals QTY Wedge Function G J1939 15 lite Data Link Detail Maximum 131 feet 40 meters length Maximum 10...

Страница 43: ...42 Appendix Wiring Schematics Bendix SmartCruise Adaptive Cruise Control and or Collision Warning System Using the OEM Integrated Dash as Display...

Страница 44: ...43 Appendix Bendix SmartCruise Adaptive Cruise Control and or Collision Warning System Using the Driver Interface Unit as Display...

Страница 45: ...44 Appendix Collision Warning System with Side Object Detection Terminating Resistor...

Страница 46: ...5 CAN_LO TRUCK J1939 LINK 6 NO_CONNECTION 7 NO_CONNECTION 8 NO_CONNECTION 9 GROUND POWER CHASSIS GROUND 10 IGNITION POWER 12V SWITCHED PIN SIGNAL NAME TYPE INTERFACE LEVEL 1 RIGHT_SPEAKER O SPEAKER D...

Страница 47: ...SIGNAL NAME TYPE INTERFACE LEVEL 1 POWER I 12V FROM SENSOR 2 GROUND POWER CHASSIS GROUND 3 COMMUNICATION I 4 TURN_SIGNAL I 12V PIN SIGNAL NAME TYPE INTERFACE LEVEL 1 IGNITION POWER 12V SWITCHED 2 GRO...

Страница 48: ...irna Tel 49 3501 514 0 http www fepz de en e_index html Littelfuse World Headquarters 800 E Northwest Highway Des Plains IL 60016 Tel 847 824 1188 Fax 847 391 0894 http www littelfuse com Molex 2222 W...

Страница 49: ...Elyria OH 44035 1 800 AIR BRAKE www bendix com BW2772 2010 Bendix Commercial Vehicle Systems LLC a member of the Knorr Bremse Group All Rights Reserved 09 10 The Roadranger System features Bendix bra...

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