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42

AF24-SR US and AF24-MFT US + P-100…  Electrical Check-out Procedure

STEP

Procedure

Expected Response

Gives Expected Response

Go To Step…

Does Not Give 

Expected Response

Go To Step…

1.

Control signal is applied to actuator.

Actuator will move to its “Control 
Signal” position.

Actuator operates properly 

Step 7.

No response at all 

Step 2.

Operation is reversed 

Step 3.

Does not drive toward "Control 
Signal Position"  

Step 4.

2.

Check power wiring.
Correct any problems.

See Note 1.

Power supply rating should be 

7

 the 

total power requirement of the 
actuator(s).  Minimum voltage of 
19.2 VAC or 21.6 VDC. 

Power wiring corrected, actuator 
begins to drive 

Step 1.

Power wiring corrected, actuator still 
does not drive 

Step 4.

3.

Turn reversing switch to the correct 
position.  Make sure the switch is 
turned all the way left or right. 

Actuator will move to its  “Control 
Signal”  position.

Actuator operates properly 

Step 7.

Does not drive toward “Control 
Signal Position” 

Step 4.

4.

Make sure the control signal positive 
(+) is connected to Wire No. 3 and 
control signal negative (-) is 
connected to wire No. 1.  Most 
control problems are caused by 
reversing these two wires.  Verify 
that the reversing switch is all the 
way CCW or CW.

Drives to “Control Signal” position.

Actuator operates properly 

Step 7.

Step 5.

5.

Check input signal with a digital volt 
meter (DVM).  Make sure the input  
is within the range of the actuator.  
For AF24-SR US this is 2 to 10 VDC 
or 4 to 20 mA. 

NOTE:

 The input signal must be  

above the 2 VDC or 4 mA to have  
the actuator move.

Input voltage or current should be 
±1% of what controller's adjustment 
or programming  
indicate.  

Controller output (actuator input) 
is correct.  Input Polarity Correct 

Step 6.

Reprogram, adjust repair or replace 
controller as needed 

Step 1.

7.

Check damper torque requirement.

Torque requirement is actuator’s 
minimum torque.

Defective Actuator.
Replace Actuator - 

See Note 2.

Recalculate actuator requirement and 
correct installation.

8.

Actuator works properly.  Test  
controller by following controller 
manufacturer's instructions.

NOTE 1

 

Check that the transformer(s) are sized properly.  

s )FACOMMONTRANSFORMERISUSEDMAKESURETHATPOLARITYISOBSERVEDONTHESECONDARY4HISMEANSCONNECTALL.OWIRESTOONELEGOFTHE

transformer and all No. 2 wires to the other  leg of the transformer.  

s )FMULTIPLETRANSFORMERSAREUSEDWITHONECONTROLSIGNALMAKESUREALL.OWIRESARETIEDTOGETHERANDTIEDTOCONTROLSIGNALNEGATIVE 
s #ONTROLLERSANDACTUATORSMUSTHAVESEPARATE6!#6$#POWERSOURCES

NOTE 2

 

If failure occurs within 5 years from original installation date, notify Belimo and give details of the application. 

Startup and Checkout

Instructions For AF24-SR US and AF24-MFT US + P-100…

 K20901 - 01/09 - Subject to change. © Belimo Air

controls (USA), Inc.

Содержание AF120 US

Страница 1: ...p 3 0 All Actuators have BDCM AF Series At A Glance Torque 133 in lb L L L L L L L L L L L L L Power supply 24 VAC DC L L L L L L L L L 120 VAC L L 230 VAC L L Control signal On Off L L L L L L 2 to 10 VDC L L Multi function L L 0 to 135 7 L 3 k7 NTC Type 10 thermistor L 0 to 20 V phasecut L Feedback signal 2 to 10 VDC L L L VDC variable L L L Running time motor 150 sec constant L L L L L L L L L ...

Страница 2: ...e S models L Manual override crank speeds installation L Need to change control direction Do it easily with a simple switch modulating actuators L Microprocessor controlled brushless DC motor increases actuator life span and reliability provides constant running time modulating actuators L Rugged metal housing withstands rough handling in the mechanical room L 3 ft appliance cable and conduit conn...

Страница 3: ...nt damage to the actuator in a stall condition The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches The AF24 S US version is provided with 2 built in auxiliary switches These SPDT switches are provided for safety interfacing or signaling for example for fan start up The switching function at the fail safe position is fixed at 5 the other switch fu...

Страница 4: ... mechanism accessible on its cover Actuators shall use a brushless DC motor and be protected from overload at all angles of rotation Run time shall be constant and independent of torque If required 2 SPDT auxiliary switches shall be provided with one switch having the capability of being adjustable Actuators with switches must be constructed to meet the requirement for Double Insulation so an elec...

Страница 5: ...ches The actuators are Double Insulated so a ground connection is not required The AF120 230 S US version is provided with 2 built in auxiliary switches These SPDT switches are provided for safety interfacing or signaling for example for fan start up The switching function at the fail safe position is fixed at 5 the other switch function is adjustable between 25 to 85 Dimensions Inches mm 1 97 3 1...

Страница 6: ...se or counterclockwise fail safe operation Actuators shall have a manual positioning mechanism accessible on its cover Actuators shall use a brushless DC motor and be protected from overload at all angles of rotation Run time shall be constant and independent of torque If required 2 SPDT auxiliary switches shall be provided with one switch having the capability of being adjustable Actuators must b...

Страница 7: ...slave applications Operation The AF series actuators provide true spring return operation for reliable fail safe application and positive close off on air tight dampers The spring return system provides constant torque to the damper with and without power applied to the actuator The AF series provides 95 of rotation and is provided with a graduated position indicator showing 0 to 95 The AF has a u...

Страница 8: ...d linkage and be capable of direct mounting to a jackshaft up to a 1 05 diameter The actuator must provide proportional damper control in response to a 2 to 10 VDC or with the addition of a 500 7 resistor a 4 to 20 mA control input from an electronic controller or positioner The actuators must be designed so that they may be used for either clockwise or counterclockwise fail safe operation Actuato...

Страница 9: ...microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator s exact zero position The ASIC monitors and controls the brushless DC motor s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition The actuator may be stalled anywhere in its normal rotation without the need of mechanical end ...

Страница 10: ...ich require no crankarm and linkage and be capable of direct mount ing to a jackshaft up to a 1 05 diameter The actuator must provide proportional damper control in response to a 2 to 10 VDC or with the addition of a 5007 resistor a 4 to 20 mA control input from an electronic controller or positioner The actuators must be designed so that they may be used for either clockwise or counterclockwise f...

Страница 11: ...l rotation without the need of mechanical end switches Power consumption is reduced in holding mode Installation Refer to AF Section of the Standard Actuation and Accessories Technical Documentation Dimensions Inches mm 1 97 3 15 80 3 86 98 3 25 82 7 2 24 57 50 1 93 49 2 64 67 0 26 6 5 5 85 148 5 10 47 266 0 35 9 0 39 10 0 65 16 5 0 19 5 K4 2 US supplied 1 2 Centered Default 3 4 Centered Field Sel...

Страница 12: ...st have minimum position override via 0 to 10 VDC on wire 4 Actuators shall use a brushless DC motor controlled by a microprocessor and be protected from overload at all angles of rotation Run time shall be independent of torque load A 2 to 10 VDC feedback signal shall be provided for position feedback or master slave applications The actuator must be designed so that they may be used for either c...

Страница 13: ...processor The microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator s exact zero position The ASIC monitors and controls the brushless DC motor s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition The actuator may be stalled anywhere in its normal rotation without the need of m...

Страница 14: ...per actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a 1 05 diameter The actuator must provide proportional damper control in response to a 0 to 20 V phasecut control output from an electronic controller or positioner The actuators must be designed so that they may be used for either clockwise or counterclockwise fa...

Страница 15: ...f its universal clamp and anti rotation bracket A crankarm and several mounting brackets are available for damper applications where the actuator cannot be direct coupled to the damper shaft The spring return system provides minimum specified torque to the application during a power interruption The AF24 MFT US actuator is shipped at 5 5 from full fail safe to provide automatic compression against...

Страница 16: ...ts without the need of an electrical ground connection The ZG R01 500 7 resistor may be used WARNING Live Electrical Components During installation testing servicing and troubleshooting of this product it maybe necessary to work with live electrical components Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these...

Страница 17: ...dback potentiometers using DRS The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches The AF24 MFT95 US is mounted directly to control shafts up to 1 05 diameter by means of its universal clamp and anti rotation bracket A crankarm and several mounting brackets are available for damper applications where the actuator cannot be direct coupled to the d...

Страница 18: ...Honeywell T675A Morning Warmup Shunting Resistor Line Volts 2 1 3 5 1 Common Blk 2 Hot Red 3 W Wht 4 R Wht 5 B Wht 6 U5 Output 2 10 VDC AF24 MFT95 US To other actuators Line Volts No of actuators Resistance 2 13007 3 9107 4 7687 B R W W R B 1 3 2 5 4 1 Common Blk 2 Hot Red 3 W Wht 4 R Wht 5 B Wht 6 U5 Output 2 10 VDC AF24 MFT95 US Line Volts 24 VAC Transformer Honeywell Q209A Minimum Position Pote...

Страница 19: ...the CCW side of the actuator out If it rotates clockwise mount the actuator with the CW side out 2 If the universal clamp is not on the correct side of the actuator move it to the correct side 3 Slide the actuator onto the shaft and tighten the nuts on the V bolt with a 10mm wrench to 6 8 ft lb of torque 4 Slide the anti rotation strap under the actuator so that it engages the slot at the base of ...

Страница 20: ...he AF has a unique manual positioning mechanism which allows the setting of any damper position within its 95 of rotation A pre tensioned spring automatically tightens damper when power is applied to the actuator compensating for damper seal deterioration The actuator is shipped at 5 5 from full fail safe to provide automatic compression against damper gaskets for tight shut off When power is appl...

Страница 21: ...orque 8 Slip the stud of the anti rotation strap into the slot at the base of the actuator The stud should be positioned approximately 1 16 of an inch from the closed end of the slot Bend the strap as needed to reach the duct Attach the strap to the duct with 8 self tapping screws 9 If damper position indication is required use the optional IND AF2 pointer See Figure A Jackshaft Installation The A...

Страница 22: ...st be mounted for short shaft mounting See pages 8 10 1 Position the damper to its minimum position by using the manual crank or by providing the appropriate control signal to the AF24 modulating type actuator 2 Place the indicator on to the actuator spline in the approximate position shown in Figure D Fasten it with the retaining clip Note that the mounting orientation is different than the mount...

Страница 23: ...may be tested without power at the actuator Refer to the manual positioning section of the instructions Move the damper to its full non fail safe position using the manual crank Disengage the manual position mechanism and have the damper go to full fail safe position Correct any mechanical problems and retest Auxiliary Switches The AF series actuators may be ordered with 2 built in SPDT auxiliary ...

Страница 24: ...AF crankarm The KH AF 1 crankarm is used in non direct coupled mounting applications The KH AF 1 may also be used to simultaneously direct couple to a damper shaft and provide an additional crank arm connection to a second damper The KH AFV V bolt kit must be used for this non direct application see illustration this page TWO SIZES ARE AVAILABLE KH AF For round shafts up to 3 4 or square shafts up...

Страница 25: ... dampers are fully closed and that edge and blade seals are always properly compressed Motor Position Detection Belimo brushless DC motors eliminate the need for potentiometers for positioning in modulating type actuators Inside the motor are three Hall Effect sensors These sensors detect the spinning rotor and send pulses to the microprocessor which counts the pulses and calculates the position t...

Страница 26: ...owing rules are followed 1 The transformers are properly sized 2 All No 1 wires from all actuators are tied together and tied to the negative leg of the control signal See wiring diagram Wire Length for AF Actuators Keep power wire runs below the lengths listed in the Figure H If more than one actuator is powered from the same wire run divide the allowable wire length by the number of actuators to...

Страница 27: ... operates properly Step 7 Step 5 5 Check input signal with a digital volt meter DVM Make sure the input is within the range of the actuator For AF24 SR US this is 2 to 10 VDC or 4 to 20 mA NOTE The input signal must be above the 2 VDC or 4 mA to have the actuator move Input voltage or current should be 1 of what controller s adjustment or programming indicate Controller output actuator input is co...

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