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8. Commissioning

8.1 Commissioning work

The following requirements must be fulfilled to carry out commissioning work and preparatory work must be completed.

Preconditions

Tool

Material

Protective equipment

• none

•

none

Preparatory work

Completed installation with leak test

Picture

Description

Automatic drain

Mechanically open

1. Turn the knurled-head screw on the

float drain from

>>mechanically open<<

counter-clockwise (left) to

>>automatic

drainage<<

Picture

Description

2. Slowly

open the shut-off valve

[1]

on the

inlet side

3. Slowly

open the shut-off valve

[2]

on the

outlet side

Close the shut-off valve

[3]

on the bypass

line

Installation and operation instructions

CLEARPOINT

Water separator

29 | 56

Содержание CLEARPOINT M010

Страница 1: ...en us CLEARPOINT Water separator 08 384 Installation and operation instructions S040 S050 S075 M010 M015 M020 M022 M025 M030 ...

Страница 2: ...uct identification 14 4 4 Functional description 16 4 4 1 Water separation 16 4 4 2 Condensate drainage through the float drain 17 4 4 3 Condensate discharge by BEKOMAT 18 4 5 Scope of delivery 18 4 6 Name plate 19 4 7 Stamp water separator insert 20 5 Technical data 21 5 1 Separator performance data 21 5 2 Materials 23 6 Dimensions 24 7 Installation 26 7 1 Warning 26 7 2 Installation work 27 8 Co...

Страница 3: ...al work 44 13 Spare parts and accessories 45 13 1 Replacement parts 45 13 2 Accessories top attachments 45 13 3 Accessories bottom attachments 46 14 Troubleshooting and repair FAQ 47 15 Product specifications and certifications 48 Installation and operation instructions CLEARPOINT Water separator 3 56 ...

Страница 4: ...hange Scope of change 10 31 18 00_01 Change to standards and directives Initial creation This installation and operating manual referred to in the following as the manual must be legible and must be stored near the product at all times The manual must be included if the product is sold or handed over to another party NOTE Observe the manual This manual contains all basic information required to sa...

Страница 5: ... 1 In documentation Symbol pictogram Description explanation General hazard symbol danger warning caution Pressurized system Observe the installation and operating manual General instructions Use FFP 3 respirator Wear safety shoes Wear protective gloves liquid resistant Wear hearing protection Wear safety glasses with side protection goggles General information i Installation and operation instruc...

Страница 6: ... indicated on the type plate Maintenance sticker This sticker contains a stylized illustration indicating that the user manual must be read before completing maintenance work and that the product must be depressurized before maintenance work Flow Stamp water separator insert This stamp is on the base of the water separator insert and indicates the direction of flow CLEARPOINT Water separator Insta...

Страница 7: ...d accessories to process fluid group 2 compressed gases free from aggressive and corrosive components in accordance with Pressure Directive 2014 68 EU Only use the separator and accessories in non explosive areas Only use the separator and accessories in areas not exposed to direct sunlight or heat sources and in areas not in danger of frost Only combine the separator and accessories with recommen...

Страница 8: ... separator or accessories that are not listed here the manufacturer must be informed of these promptly 1 7 Warranty and liability The operator and user must take the proper use into consideration The operator shall be solely responsible for any action not described here and any use going beyond that described as proper use All warranty shall be voided if the separator is used improperly for a purp...

Страница 9: ... pressurized systems to recognize potential hazards independently and take measures to prevent those hazards These skills include in particular experience in handling measurement control and regulation technology as well as an understanding of regional applicable laws standards and directives related to compressed gas technology 1 9 Responsibilities of the operator The responsible operator must en...

Страница 10: ...hazard in the order of severity E Measures to avoid the hazard Structure of the safety information SIGNAL WORD Type and source of danger Safety indications Possible consequences if the hazard is not observed Measures to avoid the hazard Signal words according to ISO 3864 and ANSI Z 535 6 DANGER Imminent danger Consequences of non compliance Death or severe personal injury WARNING Imminent danger C...

Страница 11: ...e network by using vibration dampers Carefully observe the installation and operating instructions in this manual Carefully observe inspection and maintenance intervals Permanently install inlet and outlet lines Do not make modifications on the product DANGER Use of incorrect replacement parts accessories or installation materials The use of incorrect replacement parts accessories or installation ...

Страница 12: ...le packaging according to the label observe hoist attachment points and center of gravity keep alignment vertical do not throw etc Use proper functional transportation equipment and hoists Observe permitted transportation and storage parameters Do not store the product exposed to direct sunlight and heat sources NOTICE Handling packaging materials The improper disposal of packaging materials may r...

Страница 13: ...temperature TS Max working pressure PS Volume Test pressure PT Connection S040FWF 4002618 201420 2014 04F 4002707 2 60 C 35 140 F 1 5 16 bar 22 232 psi asd 23 bar 334 psi pipe G 3 8 drain G 1 2 Fluidgroup 2 PED 97 23 EC Cat Beko TECHNOLOGIES http www beko technologies com 2 6 3 1 2a Position no Explanation description 1 Inlet on the separator head 2 Outlet on the separator head also designated wit...

Страница 14: ...ided into the following categories 1 Size Housing 2 WS insert 3 Top attachments 4 Bottom attachments The following section explains the product designation using the example S040WWB S040WWB 2 2 3 3 4 4 1 1 Bottom attachments Top attachments WS insert Size Housing S040 S050 S075 M010 M015 M020 M022 M025 M030 W B F W CLEARPOINT Water separator Installation and operation instructions 14 56 ...

Страница 15: ...ion 2 W Water separator Position no Model series Size Designation 1 S 040 Size Housing S 050 S 075 M 010 M 015 M 020 M 022 M 025 M 030 Bottom attachments Position no Abbreviation Designation 4 B BEKOMAT 20 F Float drain open when depressurized NO normally open Installation and operation instructions CLEARPOINT Water separator 15 56 ...

Страница 16: ...specially formed swirl insert 2 makes the compressed gas rotate quickly The centrifugal forces generated press the condensate particles against the housing wall Gravity causes the condensate particles to flow down into the collector chamber 3 from which they are drained 1 2 3 CLEARPOINT Water separator Installation and operation instructions 16 56 ...

Страница 17: ...en depressurized NC normally closed the float drain is closed even at an operating pressure of 0 bar ü Float drain opens Float drain closes 3 2 1 3 2 1 Both types of float drain are delivered in the position Automatic drainage The knurled head screw is screwed down to the stop To test the drainage function or release pressure to the separator to complete maintenance the float drain can be set to t...

Страница 18: ...owing table shows the scope of delivery for the separator Image Description explanation Separator Installation and operation instructions INFORMATION Possible product combinations i The scope of delivery may vary depending on the product combination For further information on possible product combinations see 4 3 Product identification on page 14 CLEARPOINT Water separator Installation and operati...

Страница 19: ... G 1 2 Inlet pipe threaded connection drain G 1 2 Condensate drain threaded connection Fluid group 2 Fluid group 2 according to PED 2014 68 EU PED2014 68 EU Cat Category in accordance with Pressure Directive 2014 68 EU NOTICE Handling the type plate Do not remove or cover the type plate and protect it against damage For more information regarding the symbols printed on the type plate see 1 4 Expla...

Страница 20: ...ntified by a stamp on the element base 1 Flow Stamp on the base of the WS insert Stamp water separator insert View of element base Position no Explanation description 1 Direction of flow CLEARPOINT Water separator Installation and operation instructions 20 56 ...

Страница 21: ...232 Min max Operating temperature C F 2 60 35 6 140 Load test in accordance with AD2000 10000 load changes pressure differential 3 2 bar 46 41 psi at 16 bar g 232 psi g Medium Compressed gases in fluid group 2 in accordance with PED 2014 68 EU free from aggressive and corrosive components Weight kg lbs 0 75 1 65 0 85 1 87 1 7 2 36 2 1 4 63 4 1 9 04 Volume l gal US 0 25 0 066 0 31 0 082 0 87 0 23 1...

Страница 22: ...ting temperature C F 2 60 35 6 140 Load test in accordance with AD2000 10000 load changes pressure differential 3 2 bar 46 41 psi at 16 bar g 232 psi g Medium Compressed gases in fluid group 2 in accordance with PED 2014 68 EU free from aggressive and corrosive components Weight kg lbs 5 1 11 24 6 1 13 45 19 9 43 87 25 9 57 1 Volume l gal US 3 40 0 9 4 23 1 12 13 9 3 67 19 5 5 51 1 Volume flow rat...

Страница 23: ...s Steel black galvanized Runner Zinc cast seal FKM O rings Standard NBR oil free FKM Float drain Plastic Brass NBR Manual drain Brass Wall bracket Stainless steel Sticker PCV soft poly acrylate adhesive BEKOMAT See BEKOMAT installation and operating manual Differential pressure gauge See differential pressure gauge installation and operating manual Oil check indicator See oil check indicator insta...

Страница 24: ...6 Dimensions E A G NPT G NPT G NPT G NPT G NPT G NPT C2 C2 C2 C4 D D 140 5 51 75 2 95 C1 B B 93 B C3 D H H F inch mm CLEARPOINT Water separator Installation and operation instructions 24 56 ...

Страница 25: ...37 72 C3 mm inch 208 8 19 238 9 37 308 12 13 378 14 88 384 15 12 487 19 17 584 22 99 684 26 93 908 35 75 C2 mm inch 180 7 09 210 8 27 280 11 02 350 13 78 365 14 37 468 18 43 565 22 24 671 26 42 895 35 24 C1 mm inch 395 15 55 425 16 73 495 16 73 565 22 24 580 22 83 683 26 89 780 30 71 886 34 88 1010 39 76 B mm inch 28 1 1 28 1 1 34 1 34 34 1 34 48 1 89 48 1 89 48 1 89 77 3 03 77 3 03 A mm inch 75 2...

Страница 26: ...eck and tighten all pipe connections Pressurize the system slowly Avoid pressure surges and high pressure differentials Install all pipelines without mechanical tension Avoid vibrations occurring in the pipeline network by using vibration dampers Pipelines must be able to support the additional weight of the separator Additional attachments should be mounted if necessary Carefully observe the inst...

Страница 27: ...parator dimensions and ensure required space for installation See 6 Dimensions on page 24 4 Pipelines must be able to support the additional weight of the separator Additional attachments should be mounted if necessary 5 Pipelines must be free from contamination and corrosion Check pipe threads for damage Defective pipes must be replaced promptly 6 Pipelines must be free from mechanical tension an...

Страница 28: ...y runner 1 must always be easily accessible on the front side For maintenance and repair work it is recommended to install a bypass line 4 and shut off valve 5 4 5 1 Attach sealing material e g PTFE band EN 837 2 to the pipe ends 2 Screw pipe thread into the separator inlet until the connection is solid and sealed 3 Screw pipe thread into the separator outlet until the connection is solid and seal...

Страница 29: ...nstallation with leak test Picture Description Automatic drain Mechanically open 1 Turn the knurled head screw on the float drain from mechanically open counter clockwise left to automatic drainage Picture Description 1 3 2 2 Slowly open the shut off valve 1 on the inlet side 3 Slowly open the shut off valve 2 on the outlet side 4 Close the shut off valve 3 on the bypass line Installation and oper...

Страница 30: ...ents could result in slight injuries and health or property damage Never clean the device with a wet cloth Do not use abrasive or aggressive cleaning agents or solvents that could damage the external coating e g labels type plate corrosion protection etc Do not clean or operate the device with hard or pointed implements Use dusters or damp cotton cloths for exterior cleaning that cannot become sta...

Страница 31: ...ety shoes To clean the separator use a damp but not wet cotton cloth or disposable tissue and a mild conventional detergent or soap 1 Spray the cleaning agent on a new cotton or disposable cloth 2 Rub over the entire component 3 Then dry the device with a clean cloth or let it dry at room temperature 9 3 Visual inspection A visual inspection of the separator must be completed to check all componen...

Страница 32: ...esistant Safety glasses with side protection goggles Hearing protection Class FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close the shut off valves upstream and downstream of the separator or relevant system section 2 2 Turn the knurled head screw on the float drain counter clockwise left from automatic drainage to mechanically open Automatic dr...

Страница 33: ...ousing body by pulling downwards 7 8 Use the adapter included with the float drain with SW13 to unscrew the float drain 7 Turn the float drain with adapter counter clockwise to unscrew 8 Pull the float drain upwards and out of the housing body Installation and operation instructions CLEARPOINT Water separator 33 56 ...

Страница 34: ...re information see 12 Disposal on page 44 10 10 Insert new float drain in the housing body 11 12 11 Turn the float drain counter clockwise by hand into the housing body 12 Tighten the float drain using the adapter CLEARPOINT Water separator Installation and operation instructions 34 56 ...

Страница 35: ...ner 16 16 16 Slowly open the shut off valves upstream and downstream of the separator or relevant system section 17 17 Turn the knurled head screw on the safety runner counter clockwise left from mechanically open to automatic drainage to do so unscrew the knurled head screw to the stop Mechanically open Automatic drain Installation and operation instructions CLEARPOINT Water separator 35 56 ...

Страница 36: ... side protection goggles Hearing protection Class FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close the shut off valves upstream and downstream of the separator or relevant system section and depressurize separator 2 If using the BEKOMAT it must be separated from the bottom section of the housing For further information see the attached installa...

Страница 37: ...ty runner 4 Push the safety runner down 5 6 5 Unscrew housing body 6 Remove housing body by pulling downwards 7 7 Pull the used WS insert down out of the housing head Installation and operation instructions CLEARPOINT Water separator 37 56 ...

Страница 38: ...ts down in the direction of the compressed air outlet 9 9 Screw housing body onto housing head Ensure that the safety slide points forward 10 11 10 Push the safety runner up 11 Tighten the locking screw on the safety runner CLEARPOINT Water separator Installation and operation instructions 38 56 ...

Страница 39: ... is a non destructive testing method and is used to prove the leak tightness of vacuum and overpressurized systems The leak test can be completed in different ways BEKO TECHNOLOGIES GMBH does not provide any recommendations The operator of the compressed gas system is responsible for selecting the testing process and testing should be completed in accordance with applicable standards and directive...

Страница 40: ...lose the shut off valve 1 on the inlet side Picture Description Automatic drain Mechanically open 4 Turn the knurled head screw on the float drain from automatic drainage counterclockwise left to mechanically open or press the BEKOMAT TEST button until the separator is depressurized CLEARPOINT Water separator Installation and operation instructions 40 56 ...

Страница 41: ... Set up a safety zone around the system when carrying out any assembly installation maintenance and repair work Before pressurizing the system check and tighten all pipe connections Pressurize the system slowly Avoid pressure surges and high pressure differentials Install all pipelines without mechanical tension Avoid vibrations occurring in the pipeline network by using vibration dampers Carefull...

Страница 42: ...FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close the shut off valves upstream and downstream of the separator of the system section in question depressurize the separator and secure the system against unintended pressurization 2 If using the BEKOMAT it must be separated from the bottom section of the housing For further information see the atta...

Страница 43: ...6 5 Unscrew housing body 6 Remove housing body by pulling downwards 7 Remove WS insert 8 Remove the housing head from the pipe and close off the ends of the pipe appropriately 9 Dispose of components properly Installation and operation instructions CLEARPOINT Water separator 43 56 ...

Страница 44: ...cause environmental hazards All components and assemblies operating and auxiliary materials and cleaning agents must be disposed of appropriately and according to regional statutory specifications and provisions In case of doubt consult regional disposal companies before disposal 12 2 Disposal work At the end of its service life the product must be disposed of professionally e g by a professional ...

Страница 45: ...02 WS insert 22 W 4004325 WS insert 25 W 4004326 WS insert 30 W 4004327 Included packing slip 13 2 Accessories top attachments Designation Image Separate documentation Wall mount for S040 S050 4003328 Wall mount for S075 M010 4003329 Wall mount for M015 M020 M022 4003330 Wall mount for M025 M030 4003331 Not available Connection set for S040 S050 403332 Connection set for S075 M010 403333 Connectio...

Страница 46: ...umentation Float drain open when depressurized 4025536 Float drain closed when depressurized 4025537 Included packing slip BEKOMAT 20 4001841 enclosed manual BEKOMAT 20 FM 4003051 enclosed manual CLEARPOINT Water separator Installation and operation instructions 46 56 ...

Страница 47: ...of flow installation direction for the WS insert O ring was damaged during installation Purchase O ring set proceed carefully during installation High pressure differential Incorrectly dimensioned unit Dimension separator with indicated operating parameters and exchange for a larger one if necessary destroyed WS insert Exchange WS insert Condensate in downstream components Condensate drain defecti...

Страница 48: ...cifications and certifications Symbol pictogram Description explanation CE mark on separator Applies to sizes M020 M022 M025 M027 M030 and M032 CLEARPOINT Water separator Installation and operation instructions 48 56 ...

Страница 49: ...Installation and operation instructions CLEARPOINT Water separator 49 56 ...

Страница 50: ...CLEARPOINT Water separator Installation and operation instructions 50 56 ...

Страница 51: ...RPOINT water separator Sizes S040W S050W S075W M010W M015W Max Operating Pressure 16 bar g Description of pressure equipment Pressure equipment for group 2 fluids Pressure equipment according to article 4 paragraph 3 of Pressure Directive 2014 68 EU may not bear the CE mark indicated in article 19 Containers are subject to a hydraulic pressure test at 23 bar and a leak test using compressed air as...

Страница 52: ...CLEARPOINT Water separator Installation and operation instructions 52 56 ...

Страница 53: ...med interventions are not included Product designation CLEARPOINT container for water separator Models M020W M022W Max Operating Pressure 16 bar g Product Description and Function Container for CLEARPOINT water separator Pressure Equipment Directive 2014 68 EU Conformity assessment process applied Module A Category I Description of pressure equipment Pressure equipment for group 2 fluids The manuf...

Страница 54: ...CLEARPOINT Water separator Installation and operation instructions 54 56 ...

Страница 55: ...OINT container for water separator Models M025W M030W Max Operating Pressure 16 bar g Product Description and Function Container for CLEARPOINT water separator Pressure Equipment Directive 2014 68 EU Conformity assessment process applied Module A2 Category II Description of pressure equipment Pressure equipment for group 2 fluids Notified agency TÜV NORD Systems GmbH Co KG Große Bahnstraße 31 2252...

Страница 56: ...LIMITED Unit 1010 Miramar Tower 132 Nathan Rd Tsim Sha Tsui Kowloon Hong Kong Tel 852 5578 6681 Hong Kong 86 147 1537 0081 China tim chan beko technologies com BEKO TECHNOLOGIES INDIA Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 40 23080275 91 40 23081107 Madhusudan Masur bekoindia com BEKO TECHNOLOGIES S r l Via Peano 86 88 I 10040 Leinì TO Tel 39 011 4500 576 Fax...

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