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3

1.

DESCRIPTION

The BA405C is an intrinsically safe loop powered
set point station which enables the current flowing
in a 4/20mA loop to be manually adjusted from
within a hazardous process area.

The main application of the BA405C is the
adjustment of plant parameters.  Controller set
points, actuator positions or any variable
represented by a 4/20mA signal may be manually
adjusted.

The BA405C has a high resolution ten turn control
allowing accurate adjustment of the 4/20mA
current and a 3½ digit indicator to display  the
4/20mA loop current in any linear engineering
units.  Optional separately powered and loop
powered display backlights are available for the
display.

The BA405C and the optional display backlights
comply with the European ATEX Directive 94/9/EC
and have been issued with an EC-Type
Examination certificate by Notified Body ITS
Testing and Certification Ltd.

For use in the USA the BA405C has intrinsic safety
and nonincendive FM Approval - see Appendix 1.

2.

OPERATION

This instruction manual describes ATEX system
design and installation, please refer to Appendix 1
for details of the FM Approval.

Fig 1 shows a simplified block diagram of the
BA405C manual set point station.   The ten turn
control knob enables the current flowing in the loop
to be manually set at any value between
approximately 3.5 and 21mA.  The output
resistance of the BA405C is very high so the loop
current will be unaffected by changes in the supply
voltage.

Caution

The 4/20mA output should not be used for

critical safety applications.

The 3½ digit internal indicator can easily be
calibrated on-site to show the loop current in
engineering units.   For example, in an application
where the BA405C is being used to adjust the set
point of a speed controller, the internal indicator
may be calibrated to display the requested speed
in

 

RPM.

Two types of optional display backlighting are
available.   The loop powered backlight produces
green background illumination enabling the display
to be read at night or in poor lighting conditions.
The separately powered backlight has a bright
orange output which enhances daylight viewing.

Fig 1 Simplified block diagram of BA405C

3.

INTRINSIC SAFETY CERTIFICATION

3.1

ATEX certificate

The BA405C has been issued with an EC-Type
Examination Certificate ITS03ATEX21103 by
Notified Body Intertek Testing Services (ITS)
confirming compliance with the European ATEX
Directive 94/9/EC for Group II, Category 1 G
apparatus, EEx ia IIC T5.  The instrument bears
the Community Mark and, subject to local codes of
practice, may be installed in any of the European
Economic Area (EEA) member countries.  ATEX
certificates are also acceptable for installations in
Switzerland.  This manual describes installations
which conform with BS EN60079:Part14 Electrical
Installation in Hazardous Areas.  When designing
systems for installation outside the UK, the local
Code of Practice should be consulted.

3.2 

FM Approval for use in the USA

Please refer to Appendix 1 for information about
FM intrinsic safety and nonincendive approval of
the BA405C
.

Содержание BA405C

Страница 1: ...BA405C intrinsically safe 2 wire 4 20mA manual set point station issue 6 Issue 6 17th November 2009 ...

Страница 2: ...n 5 1 Location 5 2 Installation procedure 5 3 EMC 6 Calibration 6 1 Internal display 6 1 1 Zero adjustment 6 1 2 Span adjustment 6 1 3 Decimal point 6 1 4 Reverse action 6 1 5 Calibration example 6 1 6 Over under range 7 Maintenance 7 1 Fault finding during commissioning 7 2 Fault finding after commissioning 7 3 Servicing 7 4 Routine maintenance 7 5 Guarantee 7 6 Customer comments 8 Accessories 8 ...

Страница 3: ...hanges in the supply voltage Caution The 4 20mA output should not be used for critical safety applications The 3 digit internal indicator can easily be calibrated on site to show the loop current in engineering units For example in an application where the BA405C is being used to adjust the set point of a speed controller the internal indicator may be calibrated to display the requested speed in R...

Страница 4: ...alent capacitance and inductance Ci 30nF Li 0 01mH 3 4 Zones Gas Groups and T rating The BA405C and both the optional display backlights have been certified as Group II category 1G apparatus EEx ia IIC T5 When powered via a compatable Zener barrier or galvanic isolator the BA405C manual set point station may be installed in Zone 0 explosive gas air mixture continuously present Zone 1 explosive gas...

Страница 5: ...ish that the maximum voltage drop caused by the manual set point station both Zener barriers the load and cable resistance is always less than the minimum supply voltage Fig 2 Typical application using barriers In this example Minimum operating voltage of BA405C 6 1V Maximum voltage drop caused by 28V 6 8V 93mA 0 65W Zener barrier 340Ω end to end resistance x 20mA Maximum voltage drop caused by 1 ...

Страница 6: ... 30nF Li 0 01mH Any Zener barrier or isolator certified EEx ia IIC by an EEC approved body which has output parameters equal to or less than the maximum input parameters specified above may be used Most installations would use a 28V 93mA 0 65W 28V 300Ω device as shown in Fig 4 The display brilliance depends upon the current flowing through the backlight which is determined by the supply voltage an...

Страница 7: ...lease refer to BEKA associates if high vibration is anticipated Fig 6 shows the enclosure dimensions and the recommended panel cut out sizes 5 2 Installation Procedure a Insert the BA405C set point station into the panel aperture from the front Ensure that the gasket is correctly positioned under the bezel b Fix two panel mounting clips to opposite sides of the instrument and tighten until the ind...

Страница 8: ...ed between 1000 and 1000 The zero potentiometer has two ranges 0 to 500 and 500 to 1000 Tthe polarity of the zero is defined by the position of the suppression elevation links Fig 9 shows the position of the zero links and zero potentiometer Suppression elevation links Elevation Positive zero 0 to 1000 or Suppression Negative zero 0 to 1000 Zero link 0 to 500 or 500 to 1000 6 1 2 Span adjustment S...

Страница 9: ...A dummy decimal point is required between the least two significant digits therefore the decimal point link should be placed in the 00 0 position Step 5 Adjust the BA405C front panel control until the output current measured by external ammeter is 4 000mA The zero potentiometer at the rear of the BA405C should then be adjusted until the BA405C displays 25 0 Step 6 Adjust the BA405C front panel con...

Страница 10: ...as clearance certificate is available If a BA405C fails after it has been functioning correctly the following procedure should be followed Symptom Cause Solution No loop Wiring or power Check wiring current supply fault and power supply Unstable Insufficient Check that voltage loop supply between terminals current voltage 1 3 is greater than 6 1 or 10V between terminals 1 13 if fitted with a loop ...

Страница 11: ...to the shaft Loosen the collet by turning the brass split screwhead anti clockwise and then carefully pull the control knob from the shaft c Pull the electronic assembly from the rear of the enclosure d Remove the blank scale card s and mark with the required legend Replace scale card s taking care to align them within the front panel window e Slide the electronic assembly into the rear of the enc...

Страница 12: ...es Intrinsic Safety Division 1 or 2 Class I Group A B Group C Group D Zone 0 1 or 2 Class 1 Group IIC Group IIB Group IIA The FM entity parameters are similar to the ATEX parameters The intrinsically safe systems shown in this manual may therefore be used for installations in the USA providing the Zener barriers or galvanic isolators are FM Approved All installations must comply with BEKA associat...

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