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Chapter 1

Bedrock UPS.500 User Manual - BRDOC120_008

9/2/21

Bedrock UPS.500 Overview

The Bedrock UPS.500 is an Ethernet enabled, 24 V 12 Ah lithium

ion uninter

ruptible power supply (UPS) designed for use in industrial automation applica

tions. Product specifications, installation instructions, and operating information

are included in this manual.

NOTE:

To avoid depleting UPS.500 batteries, the UPS.500

must not be stored without being powered on for

more than ten years. Power up the UPS.500 for at least

four hours within a ten year period to avoid depletion

of the UPS.500 batteries.

NOTE:

Remove the enable connector while storing the

UPS.500.

The Bedrock UPS.500 supports 10/100 Mbit Ethernet IPv4 and IPv6

communication. Network clock synchronization is provided using the IEEE

1588 Precision Time Protocol (PTP) for devices that support the protocol.
A real

time clock (RTC) provides up to 21 days of hold up time in the event of a

loss of UPS.500 battery power (product revision D or later).
An OPC UA compliant server provides access to diagnostic and status

information and configuration parameters. OPC UA tags are available using an

OPC UA client or the Bedrock IDE.
The UPS.500 can be installed in either panel or pipe mount configurations. The

enclosure is compliant with IP66/67 (dust tight and protection against water jets

and immersion) and NEMA ratings 4, 5, and 6 (water tight, dust tight, and

immersible).
Bedrock Automation has received several certifications for FCC, CE, IEC, and

EMP testing as well as UL approval for Industrial Control Equipment (UL 508).

See Appendix C, Certifications, Approvals, and Testing for a complete list.
Additional features include:

• tri

colored status LED and network activity LEDs

• an enable connector that can be removed to protect against

inadvertent power up

• two type C relay outputs.

Содержание UPS.500

Страница 1: ...Revision 8 September 2021 Bedrock OSA UPS 500 User Manual ...

Страница 2: ...ith any installation Bedrock Automation cannot assume responsibility orliability for actual use based on the examples diagrams or informationincluded in this manual Nothing in this disclaimer excludes or limits any warranty that is unlawful to disclaim exclude or limit Under no circumstances will Bedrock Automation or its employees officers directors agents successors or assigns be liable under an...

Страница 3: ... 11 UPS 500 Wiring 20 Important User Information 20 Power and Relay Cables 20 Cable Pin Out Information 22 Configuration and Status 25 Network Setup 25 Bedrock IDE Device Management 25 Displaying UPS 500 Data 26 Configuration Data 28 Overcurrent Behavior 30 Recovery Threshold 31 Brownout 32 Battery Power 32 Trickle Charge 32 Cell Values 32 Diagnostic Data 33 Logging Information 35 Log Entry Format...

Страница 4: ...PS 500 Hold Up Time 1 UPS 500 Environmental Specifications 2 UPS 500 General Specifications 2 Low Voltage Shutoff 2 Part Numbers B 1 Certifications Approvals and Testing C 1 CE Testing 1 IEC Environmental Testing 1 Underwriters Laboratories UL Safety Compliance 1 FCC Testing 1 EMP Testing 2 Achilles Certification 2 Log Index Table D 1 Acronyms E 1 ...

Страница 5: ...gured Charge Power Cautions CAUTION Never attempt to open the UPS 500 enclosure The enclosure is securely sealed Opening the enclosure will void the warranty and cause the UPS 500 to be inoperable CAUTION Always use an appropriate fuse on the power in and power out connections CAUTION The UPS 500 contains lithium ion batteries The output port may carry voltage even when the UPS 500 is not connecte...

Страница 6: ... Warning and Precautions 9 2 21 Bedrock UPS 500 User Manual BRDOC120_008 v CAUTION For both the panel mount and pipe mount configurations it is required that the UPS 500 universal mounting bracket is grounded ...

Страница 7: ...col PTP for devices that support the protocol A real time clock RTC provides up to 21 days of hold up time in the event of a loss of UPS 500 battery power product revision D or later An OPC UA compliant server provides access to diagnostic and status information and configuration parameters OPC UA tags are available using an OPC UA client or the Bedrock IDE The UPS 500 can be installed in either p...

Страница 8: ...1 1 Important Power cabling must be rated for PLTC with AWG 16 Relay cabling must be rated for MC MV or PLTC with AWG 20 Figure1 1 Ports on the UPS 500 Power Out Power In Relay Enable Ethernet Note Bedrock part no CI00100 or Phoenix Contact part no 1656990 must be used for the Ethernet connector in order to maintain the IP66 IP67 rating Note A shielded Ethernet cable is required ...

Страница 9: ... with the enable connector NOTE The enable connector must be connected before the power input cable for the UPS 500 to be operable NOTE Remove the enable connector prior to transporting the UPS 500 Figure 1 2 Installed Enable Connector Enable Connector Use Bedrock Part No MI00097 when ordering the Enable Connector ...

Страница 10: ... A block diagram for the UPS 500 is shown in Figure 1 3 Figure 1 3 UPS 500 Block Diagram Dual Ideal Diode Controller Dual Relays Regulator Line In Enable DC Out Ethernet Port Battery Pack Charging Circuit Microcontroller Ethernet Controller Relay Input A Input B Output Control Control ...

Страница 11: ...ed as follows output voltage x configured Current Limit configured Charge Power WARNING Power to the load is required to be turned off when replacing a UPS 500 in a series configuration Figure1 4 UPS 500 Series Configuration Wiring Diagram Load Recommended Fusing Power Out Power In Recommended Fusing To Discrete Inputs for Alarming Relay Output optional Ethernet Battery Enable Connector One of the...

Страница 12: ...Red inputs Figure 1 5 shows a wiring diagram with the UPS 500 in a parallel configuration with an SPS 500 This is the preferred configuration for wiring a UPS 500 with an SPS 500 Figure 1 5 UPS 500 Parallel Wiring Diagram with SPS 500 One of the following x Workstation Running OPC UA x Bedrock SIO4 E comm module x UCG 5 x OSA Remote Load Recommended Fusing Power Out Power In Recommended Fusing To ...

Страница 13: ... OR DISCONNECT THE UPS 500 WHILE IT IS ENERGIZED Important Note the following with regard to installation of Bedrock UPS 500 equipment in Class I Division 2 Groups A B C and D hazardous locations THE EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C AND D HAZARDOUS LOCATIONS OR NONHAZARDOUS LOCATIONS WHEN INSTALLED PER CONTROL DOCUMENT BRDOC140_002 BEDROCK UPS 500 INSTALLATION GUIDE...

Страница 14: ...de When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the Local Authority Having Jurisdiction at the time of installation Temperature Code T4 has been established for the DC DC Uninterruptible Power Supply UPS 500 T...

Страница 15: ...Item 2 is dependent on panel mount material See Table B 1 Figure 2 1 BracketAssembly Panel Mount Configuration After securing the universal mount Item No 3 with the appropriate fasteners Item No 2 do the following 1 Hook the mounting bracket Item No 1 onto the UPS universal mount Item No 3 2 Secure the mounting bracket by tightening the captive screw with a 2 cross tip screwdriver Note The top loc...

Страница 16: ... bracket assembly for the UPS 500 pipe mount configura tion Use a 3 8 in socket wrench or open end wrench to tightening the universal bracket to the pipe The steps to secure the mounting base bracket to the universal mount is shown in Figure 2 1 See Table B 1 for part numbers Figure 2 2 BracketAssembly PipeMount Configuration ...

Страница 17: ...thout ca bles The shroud gets installed after connecting cables See Table B 1 for part numbers 1 Place the UPS 500 into the J brackets and then place the top locking bracket onto the unit 2 Tighten the top locking bracket s two captive screws using a 2 cross tip screwdriver Figure 2 3 UPS 500 Installation toBracketHardware Padlocks are required for hazardous locations ...

Страница 18: ...e UPS 500 to be operable 3 Connect the enable connector power in cable power out cable and relay cable optional to the UPS 500 Connections are made as follows a Align the Open arrow with the arrow on the mating connector and then press together as shown in Figure 2 4 Figure 2 4 ConnectorAlignment b Rotate connector 1 4 clockwise to the locked position as shown in Figure 2 5 Although a power cable ...

Страница 19: ...9 2 21 Figure 2 5 Locked Connector Figure 2 6 shows the UPS 500 with connectors locked and Ethernet cable installed Figure 2 6 UPS 500 with Installed Connectors Important Notes DC Power cables FOR USE WITH PLTC CABLE WITH AWG 16 Relay cable FOR USE WITH MC MV PLTC WITH AWG 20 ...

Страница 20: ...lation Guide for Hazardous Locations for additional information After the connectors are attached and locked place the shroud over the connectors Figure 2 7 shows the shroud in the closed position 1 Insert the bottom of the shroud into the mounting bracket slots shown in Figure 2 3 2 Tighten the shroud s two captive screws with a 2 cross tip screwdriver Figure 2 7 Shroud in Closed Position Showing...

Страница 21: ...osure is securely sealed Opening the enclosure will void the warranty and cause the UPS 500 to be inoperable NOTE The UPS 500 contains lithium ion batteries The product is not field serviceable Contact Bedrock Automation for instructions on returning the UPS 500 Power and Relay Cables Wire labels for the power in power out and relay cables for the UPS 500 are illustrated in Figure 3 1 NOTE For all...

Страница 22: ...0 cables are shown in the figures and tables on the following pages Power In Power Out Relay PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 DRAIN WIRE PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 DRAIN WIRE DRAIN WIRE PIN 6 RELAY B NO PIN 5 RELAY B COM PIN 4 RELAY B NC PIN 3 RELAY A NO PIN 2 RELAY A COM PIN 1 RELAY A NC Bedrock Part No UPSPOWRIN Bedrock Part No UPSPOWOUT Bedrock Part No UPSRLYCBL ...

Страница 23: ...able and power out cable should not exceed 9 meters 29 5 feet CAUTION Each contact in the input and output connectors is rated for 6 amps at 25 C All wires must be connected to the load in parallel Do not use separate wires Do not connect separate wires to separate loads Failure to follow these instructions will void any warranty Figure 3 2 PowerIn Cable Connector Table 3 1 Power In Cable PinOutIn...

Страница 24: ...h contact in the input and output connectors is rated for 6 amps at 25 C All wires must be connected to the load in parallel Do not use separate wires Do not connect separate wires to separate loads Failure to follow these instructions will void any warranty Figure 3 3 Power Out Cable Connector Table 3 2 Power Out Cable Pin Out Information Pin Wire Function Color Drain Wire Ground N A Pin 1 24 V D...

Страница 25: ...hown in Table 3 3 CAUTION See the Specifications appendix for relay contact rating information Figure 3 4 Relay Cable Connector Table 3 3 Relay Cable Pin Out Information Pin Wire Function Color Pin 1 RELAYA NC BLACK Pin 2 RELAYA COM RED Pin 3 RELAYA NO WHITE Pin 4 RELAYB NC GREEN Pin 5 RELAYB COM ORANGE Pin 6 RELAYB NO BLUE Pin 7 Drain Wire N A Pin 8 Not Connected N A ...

Страница 26: ...procedures in this chapter Network Setup The detection of Bedrock Ethernet devices is done using the Bedrock IDE For the UPS 500 to be discovered connect it to a local network The IPv6 protocol is used to discover Bedrock devices such as the UPS 500 If IPv4 connectivity is required e g for compatibility with a third party device that configuration information can be entered as described in the fol...

Страница 27: ...t Edit as shown in Figure 4 2 Figure 4 2 Device ManagementWindow The Edit dialog is shown in Figure 4 3 This dialog allows you to change the Friendly Name of the UPS 500 or if he UPS 500 needs to be configured for the IPv4 protocol Figure 4 3 EditDialog for IPv4 Address 1 On the Network Interface tab enter the Friendly Name and or enter IPv4 information ...

Страница 28: ...e UPS in the Device Management window shown in Figure 4 2 and then selecting the Status button A window with UPS 500 status and configuration data will be displayed as shown in Figure 4 4 Tabs in the window allow different types of information to be displayed The figure shows the information that will be displayed with the Configuration tab selected The status information in the State Power Values...

Страница 29: ...ing discharging charging faulted preparing charge resting Software Version UPS firmware version Bootloader Version Version of UPS bootloader firmware Time Stamp Time of last update of UPS data Power Values Group Input Voltage Voltage on the 24 V input of the UPS Output Voltage Voltage on the 24 V output of the UPS Output Current Amount of load current in amps Pack Voltage Voltage present across th...

Страница 30: ...OC Warn flag is set for a relay the relay will be activated Overcurrent Latch Off When checked and the UPS 500 has an overcurrent condition the output will turn off for two seconds and then turn on again for the number of times specified by the Retries parameter Retries Specifies the number of times the UPS 500 firmware will attempt to turn on again in an overcurrent situation If the retry limit i...

Страница 31: ...t can be selected Relay Control B Use this pull down to select which faults will activate Relay B See the table below for a list of faults that can be selected Enable setting date time Checking this checkbox will display editable date and time fields for setting the date and time on the UPS 500 Apply Changes Selecting this button will cause the values displayed on the Configuration tab to be appli...

Страница 32: ...20 milliseconds UPS output will be off for 2 seconds This back off and retry behavior will repeat until the overcurrent situation is corrected or until the number of configured Retries is exceeded if Overcurrent Latch Off is enabled This pattern is illustrated in Figure 4 5 Figure 4 5 UPS 500 Overcurrent Behavior Note that when the UPS 500 is near the overcurrent threshold and operating at high lo...

Страница 33: ...the Recovery Threshold parameter is 20 to 50 percent Brownout A UPS running on 24 V power will enter the brownout state to indicate that it is close to running on battery power The brownout state is entered when the measured input voltage of the UPS falls to 0 5 volts below the value of the configured Input Voltage parameter When the UPS enters the brownout state the status LED will be a steady bl...

Страница 34: ...S 500 Cell Values The data displayed when the Cell Values tab is selected is described in Table 4 4 Table 4 4 CellValue Data for the UPS 500 Cell Data Description Voltage Measured voltage for each cell Current Measured current for each cell Charge Remaining estimated charge for each cell Measured in milliamp hours mAh Cell Temperature Measured temperature for each cell Charger Temperature Measured...

Страница 35: ... 4 7 UPS 500 Diagnostic Data The data that is displayed when the Diagnostics tab is selected is described in Table 4 5 Table 4 5 UPS 500 Diagnostic Data Diagnostic Information Description Receive Alignment Errors No of alignment errors detected Receive CRC Errors No of CRC errors detected Receive Messages Total no of received packets Receive Unicast Frames No of good unicast frames Transmit Byte C...

Страница 36: ...rkstation The log file will be written to a user electable file location Provide a log file name or accept the default UPS Name Log Select the Clear Log button to reinitialize the UPS 500 event log Figure 4 8 UPS 500 Event Log Information Log Entry Format The format of UPS 500 log entries written to the text file is described in Table 4 6 Information that also appears in the Event Log Information ...

Страница 37: ...of numeric identifiers that can be used to identify an event or fault in the event that a log message is not processed correctly Event Fault Data Additional information pertaining to the event or fault see tables below Data column in the event log information field Table 4 7 UPS 500 Logged Events Event Name Event Reason Additional Event Data Power Up System is reset Reset cause Configuration Chang...

Страница 38: ...t the time of switchover Switch to 24 V Main Power System has switched to using 24 V main power after running on batteries Average cell charge Pack 50 Percent Depleted Pack has become 50 depleted while running on battery power None Pack 95 Percent Depleted Pack has become 95 depleted while running on battery power None Pack Depleted Pack has become fully discharged while running on battery power N...

Страница 39: ... 9 UPS 500 Logged Faults Fault Name Fault Reason Additional Fault Data Overcurrent Line An overcurrent on the 24 V line input was detected by the OR ing circuit Line output current amps Overcurrent Battery An overcurrent on the battery input was detected by the OR ing circuit Battery output current amps Overcurrent Charger An overcurrent on the charger was detected Cells that were charging at the ...

Страница 40: ...the following 1 cell 2 charger 3 ORing 4 Buck regulator 5 CPU Second value 8 bit cell number for cell or charger otherwise 0 Third value 32 bit temperature increments of 0 1 C Input Under Voltage The input voltage has fallen below the operational requirement Input voltage V Image Update Validation Failed Failed validation of uploaded firmware update IPv6 address of the client Pack Not Ready The pa...

Страница 41: ...ation Change A change was made to the network configuration For each network configuration parameter that changes three 32 bit values will be sent First value index indicating the changed parameter Value can be one of the following 0001 IPv4 address 0002 mode DHCP or static 0003 subnet mask 0004 default gateway Second value is the previous value of the changed parameter Third value is the new valu...

Страница 42: ...napshot Interval Third message with snapshot data contains the following data Cell 1 Charger Temperature C Cell 2 Voltage V Cell 2 Current A Cell 2 Temperature C Cell 2 Charge mAh Cell 2 Charger Temperature C Cell 3 Voltage V Cell 3 Current A Cell 3 Temperature C UPS Snapshot 4 The fourth set of data received at the configured Snapshot Interval Fourth message with snapshot data contains the follow...

Страница 43: ...cting the Update Firmware button in the Device Management window Figure 4 2 will start the Bedrock Control System Upgrade Utility For more information on the utility see the Bedrock IDE online help UPS Snapshot 5 The fifth set of data received at the configured Snapshot Interval Fifth message with snapshot data contains the following data Cell 5 Temperature C Cell 5 Charge mAh Cell 5 Charger Tempe...

Страница 44: ...t to three seconds The OPC UA tags that are available for the UPS 500 are listed in Table 4 11 Table 4 11 OPC UA Tags for theUPS 500 Tag Name Description Units Read Write OR ing Temp Temperature of the OR ing circuit Degrees Celsius RO Buck Temp Temperature of the buck regulator Degrees Celsius RO Buck Output Voltage Regulated output voltage of the buck regulator Volts RO Cell n Charge Remaining e...

Страница 45: ...Status LEDs The Ethernet Link LED indicates a good Ethernet link when it is on solid yellow The Ethernet Activity LED will blink whenever there is Ethernet activity Output Voltage Voltage on the 24 V output of the UPS Volts RO Pack Voltage Voltage present across the battery pack Volts RO Input Voltage Voltage supplied to the UPS 500 by line power Volts RO Table 4 11 OPC UA Tags for theUPS 500 Tag ...

Страница 46: ...sists Normal one or more cells is approximately 85 or more charged while the battery pack is charging 6 Blue 1 blink Repeats while condition persists Main power failure 7 Red 1 blink Repeats while condition persists Main power failure battery pack depleted 8 Blue 4 blinks per second Repeats while condition persists Main power recovery 9 Blue Red Alternating colors Repeats while condition persists ...

Страница 47: ...le Maximum load current 12 amps Maximum total input current 18 amps 12 amps load 6 amps charging Short circuit current 20 amps maximum see Overcurrent Behavior in the Configuration and Status chapter Maximum load capacitance 8000 µF Standby power 2 5 watts Charging power Programmable 48 watts to 140 watts Charging time 4 to 10 hours dependent upon configured charging power Charging current 1 to 6 ...

Страница 48: ...ge 10 C to 60 C Storage Temperature 20 C to 60 C Operating Humidity 5 to 100 relative humidity Table A 4 UPS 500 General Specifications Specification Value Communication output ports Two Type C relay contacts rated Max switching voltage 125 V DC 150 V AC Max switching current 1 amp resistive load One 10 100 Ethernet port with IEEE 1588 timestamp Status Indicators Tri color status LED See the UPS 5...

Страница 49: ...either a panel mount or pipe mount con figuration FSMSPSUPS02 Universal Mount Strap Quantity of 3 straps for installing the UPS 500 to the pipe mount configuration FSMUPSTOP01 UPS Mounting Bracket Top Lock Required to secure the top portion of the UPS 500 to the bracket assembly FSMUPSBOT01 UPS Bottom Shroud Shroud to protect the UPS 500 cabling Required for hazardous locations HD00023 Bolt Hex 3 ...

Страница 50: ... following documents UL 121201 Edition 9 Nonincendive Electrical Equipment for Use in Class I and II Division 2 and Class III Divisions 1 and 2 Hazardous Classified Locations CSA C22 2 No 213 17 Nonincendive Electrical Equipment for Use in Class I and II Division 2 and Class III Divisions 1 and 2 Hazardous Classified Locations Edition 3 FCC Testing The Bedrock UPS 500 has passed testing that demon...

Страница 51: ...r Manual BRDOC120_008 C 2 Requirement RS105 Radiated Susceptibility Transient Electromagnetic Field Achilles Certification The Bedrock UPS 500 has received Achilles Communication Level 2 Certification from GE Digital The Bedrock UPS 500 has passed tests for network robustness ...

Страница 52: ...nts and faults along with the associated numeric identifier Table D 1 UPS 500 Log Events and Identifiers Numeric Identifier Name of Event or Fault Type 1 Power Up Event 2 Switch to Battery Power Event 3 Switch to 24 V Main Power Event 4 Charge Start Event 5 Charge End Event 6 Configuration Change Event 7 Client Connect Event 8 Client Disconnect Event 9 Authentication Failure Event 10 Pack 50 Perce...

Страница 53: ...emperature Fault 267 Input Under Voltage Fault 272 Image Update Validation Failed Fault 273 Pack Not Ready Fault 274 Output Overcurrent Warning Misc 276 Cell Over Voltage Fault 277 Output Latched Off Fault 310 UPS Snapshot 1 Misc 311 UPS Snapshot 2 Misc 312 UPS Snapshot 3 Misc 313 UPS Snapshot 4 Misc 314 UPS Snapshot 5 Misc 315 UPS Snapshot 6 Misc Table D 1 UPS 500 Log Events and Identifiers Numer...

Страница 54: ...man Machine Interface IDE Integrated Development Environment IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers IP Internet Protocol LED Light emitting Diode mA Milliamps MC Metal Clad Cable MV Medium Voltage Cable NEC National Electric Code NEMA National Electrical Manufacturers Association OPC UA OPC Unified Architecture PLC Programmable Logic Co...

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