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Error handling and diagnostics

CX51x0

Version: 2.8

9.2

Faults

Please also refer to the Safety instructions section.

Possible faults and their correction

Fault

Cause

Measures

no function after the Embedded PC
has been switched on

no power supply for the Embedded
PC
other causes

1. Check fuse
2. Measure voltage at connection,
check plug wiring
Call Beckhoff support

Embedded PC does not boot fully

Hard disk damaged (e.g. due to
switching off while software is
running), incorrect setup,other
causes

Check setup Call Beckhoff support

Computer boots, software starts,
but control does not operate
correctly

Cause of the fault is either in the
software or in parts of the plant
outside the Embedded PC

Call the manufacturer of the
machine or the software.

µSD card access error

Faulty µSD card, faulty card slot

Use a different µSD card to check
the card slot Call Beckhoff support

Embedded PC only works partially
or temporarily

Defective components in the
Embedded PC

Call Beckhoff support

Please make a note of the following information

before

contacting Beckhoff service or support:

1. Precise device ID: CXxxxx-xxxx

2. Serial number

3. Hardware version

4. Any interfaces (N030, N031, B110, ...)

5. TwinCAT version used

6. Any components / software used

The quickest response will come from support / service in your country. Therefore please contact your
regional contact. For details please refer to our website at

www.beckhoff.de

or ask your distribution partner.

Содержание CX51x0

Страница 1: ...Manual EN CX51x0 Embedded PC 11 8 2021 Version 2 8...

Страница 2: ......

Страница 3: ...al interfaces 24 5 4 1 DVI D N010 24 5 4 2 DisplayPort N011 25 5 4 3 Audio interface N020 26 5 4 4 RS232 N030 27 5 4 5 RS422 RS485 N031 28 5 4 6 EtherCAT slave B110 29 5 4 7 PROFIBUS x310 30 5 4 8 CAN...

Страница 4: ...Searching for target systems 59 7 5 3 Scanning an Embedded PC 61 7 5 4 Configure the serial interface N03x 62 7 5 5 Configuring EtherCAT cable redundancy 64 7 5 6 Using a hardware watchdog 66 8 1 seco...

Страница 5: ...Table of contents CX51x0 5 Version 2 8 List of figures 93...

Страница 6: ...Table of contents CX51x0 6 Version 2 8...

Страница 7: ...have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT TwinCAT BSD TC BSD EtherCAT EtherCAT G EtherCAT G10 EtherCA...

Страница 8: ...y WARNING Hazard with medium risk of death or serious injury CAUTION There is a low risk hazard that can result in minor injury Warnings relating to damage to property or the environment NOTE There is...

Страница 9: ...hapter Versions revised 1 7 Chapter 1 second UPS revised 1 8 Documentation restructured and revised 1 9 Notes on operation in potentially explosive atmospheres added 2 0 Technical data graphic card sp...

Страница 10: ...bedded PC in potentially explosive atmospheres zone 2 22 The device modification includes a factory installed retainer bracket for mechanically securing the plug connectors The device modification is...

Страница 11: ...ent the plug connectors slipping out Only use RJ45 connectors with an intact latch Use cable ties to secure the USB plug connectors and RJ45 connectors to the retainer brackets The CXxxxx N020 optiona...

Страница 12: ...mation GmbH Co KG Beckhoff insofar as they can be accessed online are equipped with security functions that support the secure operation of plants systems machines and networks Despite the security fu...

Страница 13: ...of the unit the components are sensitive to strong vibrations and impacts During transport the Embedded PC must be protected from mechanical stress and use the original packaging Table 1 Dimensions an...

Страница 14: ...31 RS422 RS485 D sub socket 9 pin CX51x0 B110 EtherCAT slave EtherCAT IN and OUT 2 x RJ45 CX51x0 M310 PROFIBUS master D sub socket 9 pin CX51x0 B310 PROFIBUS slave D sub socket 9 pin CX51x0 M510 CANop...

Страница 15: ...e battery backed clock for time and date 7 Diagnostic LEDs Diagnostic LEDs for power supply TwinCAT and the optional interface 8 USB interfaces X100 X101 X102 X103 Interfaces for peripherals such as m...

Страница 16: ...ility Number BTN for the unambiguous identification of the product 5 Hardware version and date of manufacture 6 MAC addresses of the built in Ethernet interfaces The host name is made up of CX and the...

Страница 17: ...2 NC I Runtime TwinCAT 3 XAR CX51x0 0100 X X CX51x0 0110 X1 X CX51x0 0111 X1 X CX51x0 0112 X1 X CX51x0 0113 X1 X CX51x0 0115 X1 X 1 Only one CPU core is supported with Microsoft Windows Embedded Comp...

Страница 18: ...time TwinCAT 2 NC PTP Runtime TwinCAT 2 NC I Runtime TwinCAT 3 XAR CX51x0 0140 X X CX51x0 0141 X X CX51x0 0142 X X CX51x0 0143 X X CX51x0 0150 X X CX51x0 0155 X X CX51x0 0160 X X CX51x0 0161 X X CX51x...

Страница 19: ...y controller and the graphics controller The processors use the Intel HD Graphics core For details on the CPUs please refer to Intel The memory is connected directly to the CPU The Embedded PCs are av...

Страница 20: ...t the corresponding standard can be connected to and operated at these interfaces A VGA monitor can be connected to the DVI I interface with an adapter Intel i210 Gigabit Ethernet controllers are used...

Страница 21: ...ther input or data storage devices Fig 4 USB interfaces X100 X101 X102 X103 The USB interfaces are type A and comply with the USB 2 0 specification Table 8 USB interfaces X100 X101 X102 X103 pin assig...

Страница 22: ...eds of 10 100 1000 Mbit The LEDs on the left of the interfaces indicate the connection status The upper LED LINK ACT indicates whether the interface is connected to a network If this is the case the L...

Страница 23: ...5 Shield 4 not connected 12 not connected 20 not connected 5 not connected 13 not connected 21 not connected 6 DDC Clock 14 5V Power 22 TMDS Clock Shield 7 DDC Data 15 Ground 5V Analog H V Sync 23 TMD...

Страница 24: ...ers possible Fig 7 DVI D interface X300 Table 13 DVI D interface X300 pin assignment Pin Connection Pin Connection Pin Connection 1 TMDS Data 2 9 TMDS Data 1 17 TMDS Data 0 2 TMDS Data 2 10 TMDS Data...

Страница 25: ...nect monitors without DisplayPort to the Embedded PC Table 15 DisplayPort pin assignment Pin Connection Pin Connection 1 LVDS lane 0 2 Ground 3 LVDS lane 0 4 LVDS lane 1 5 Ground 6 LVDS lane 1 7 LVDS...

Страница 26: ...he audio interface operates in stereo mode as standard using stereo outputs inputs and a single channel input for the microphone The inputs should be connected as indicated The left channel is transfe...

Страница 27: ...l Type Description 1 2 RxD Signal in Receive Data 3 TxD Signal out Transmit Data 4 5 GND Ground Ground 6 7 RTS Signal out Request to Send 8 CTS Signal in Clear to Send 9 Limited driver support The dri...

Страница 28: ...nd 3 data must be connected and pins 7 and 8 data By default the interface is parameterized as follows on delivery Table 20 Default setting RS485 without echo with end point terminated Function Status...

Страница 29: ...r LAN interface The lower LAN interface relays the signal to other EtherCAT slave devices Table 21 EtherCAT slave interface X300 pin assignment PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD...

Страница 30: ...Profibus bus line is connected via a 9 pin D sub with the following pin assignment Table 22 PROFIBUS interface X310 pin assignment Pin Connection 1 Shielding 2 not used 3 RxD TxD P 4 not used 5 GND 6...

Страница 31: ...n Connection 1 not used 2 CAN low CAN 3 CAN Ground internally connected to pin 6 4 not used 5 Shield 6 CAN Ground internally connected to pin 3 7 CAN high CAN 8 not used 9 not used For the optional CA...

Страница 32: ...sion 2 8 5 4 9 PROFINET RT x930 Fig 17 PROFINET RT interface X300 Table 25 PROFINET RT interface pin assignment PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 connected reserved 5 6...

Страница 33: ...distance of 30 mm to the cooling fins in order to determine the ambient temperature correctly Adhere to the minimum distances of 30 mm above and below the Embedded PCs Additional electrical equipment...

Страница 34: ...Commissioning CX51x0 34 Version 2 8 Incorrect installation positions Fig 19 CX51x0 Embedded PC invalid installation positions...

Страница 35: ...EN 60715 Secure the Embedded PC on the mounting rail as follows 1 Unlock the latches at the top and bottom 2 Place the Embedded PC at the front of the mounting rail Slightly press the Embedded PC onto...

Страница 36: ...be installed instead The eject mechanism is based on the push push principle The installation and removal of a MicroSD card is described below Requirements The Embedded PC must be switched off The Mic...

Страница 37: ...l cards with an increased number of write cycles and an extended temperature range 85 C The eject mechanism is based on the push push principle The installation and removal of CFast cards is described...

Страница 38: ...n be detected in TwinCAT In the tree structure the EtherCAT Terminal is displayed without process image and the value in column E bus mA does not change compared to the preceding EtherCAT Terminal Fig...

Страница 39: ...odule must be on the same potential connected in the control cabinet Standard EN 60204 1 2006 section 6 4 1 b stipulates that one side of the circuit or a point of the energy source for this circuit m...

Страница 40: ...Devices connected to the Embedded PC which have their own power supply e g a Panel must have the same potential for PE and 0 V as the Embedded PC have no potential difference Observe the UL requiremen...

Страница 41: ...wer supply unit The Embedded PC starts automatically when the external power supply is switched on The pre installed operating system is started and all connected extension system and fieldbus modules...

Страница 42: ...ded Compact 7 Proceed as follows 1 Open the Beckhoff CX configuration tool under Start Control Panel CX Configuration The Beckhoff CX configuration tool window opens 2 Click on the Miscellaneous tab 3...

Страница 43: ...a Connection 2 corresponds to Ethernet interface X001 Fig 24 Windows 7 Identification of the Ethernet interfaces X000 X001 in the Network and Sharing Center Device Manager In the Device Manager the Et...

Страница 44: ...nstalled Requirements The original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver Note that this will delete the real time capable driver from Bec...

Страница 45: ...devices in the group Requirements The original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver for the Network Interface Card Note that this will d...

Страница 46: ...er Select a team type select the option Adapter Fault Tolerance 6 Click on Next to complete the installation You have successful set NIC Teaming for your Ethernet interfaces Further settings can be sp...

Страница 47: ...cRteInstall exe in a TwinCAT 2 standard installation under C TwinCAT Io TcRteInstall exe And in a TwinCAT 3 standard installation under C TwinCAT 3 1 System TcRteInstall exe Proceed as follows 1 Doubl...

Страница 48: ...et 2 corresponds to the Ethernet interface X001 Fig 26 Windows 10 Identification of the Ethernet interfaces X000 X001 in the Network and Sharing Center Device Manager In the Device Manager the Etherne...

Страница 49: ...nstalled Requirements The original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver Note that this will delete the real time capable driver from Bec...

Страница 50: ...devices in the group Requirements The original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver for the Network Interface Card Note that this will d...

Страница 51: ...er Select a team type select the option Adapter Fault Tolerance 6 Click on Next to complete the installation You have successful set NIC Teaming for your Ethernet interfaces Further settings can be sp...

Страница 52: ...cRteInstall exe in a TwinCAT 2 standard installation under C TwinCAT Io TcRteInstall exe And in a TwinCAT 3 standard installation under C TwinCAT 3 1 System TcRteInstall exe Proceed as follows 1 Doubl...

Страница 53: ...or operation with TwinCAT The configuration and switching of the operation modes takes place in the BIOS and looks like this for the two operation modes Operation mode BIOS menu Option Value TwinCAT S...

Страница 54: ...Embedded PC and press Del to open the BIOS setup The BIOS setup window appears 2 Under Advanced LPSS SCC Configuration set the option LPSS SCC Devices Mode to ACPI mode 3 Under Advanced Miscellaneous...

Страница 55: ...system version the network firewall must allow access via port 80 HTTP or port 443 HTTPS IP address or host name of the Embedded PC Table 29 Access data for the Beckhoff Device Manager on delivery Us...

Страница 56: ...ager on delivery Operating system Access data Windows Embedded Compact 7 User name Administrator Password 1 Enable the remote display as follows 1 Open a web browser on the host PC 2 Enter the IP addr...

Страница 57: ...tive See Enabling a remote display Host name of the Embedded PC Remote Display Control CERHOST Download under https infosys beckhoff com content 1033 CX51x0_HW Resources zip 9007204301816203 zip Start...

Страница 58: ...TwinCAT 3 with attached EtherCAT Terminals left or Bus Terminals right The configuration in the tree view differs depending on whether EtherCAT Terminals or Bus Terminals are connected to the Embedded...

Страница 59: ...n be performed for all devices in this way and project planning subsequently carried out Prerequisites for this step TwinCAT 3 must be in Config mode IP address or host name of the device Search for t...

Страница 60: ...e the Add Route Dialog The new device is displayed in the Choose Target System window 7 Select the device you want to specify as target system and click OK You have successfully searched for a device...

Страница 61: ...se and confirm the selection with OK Only devices that are actual available are offered for selection For Embedded PCs with connected Bus Terminals K bus a Bus Coupler device CX BK is displayed For Et...

Страница 62: ...the CX51x0 in TwinCAT is described below Prerequisites for this step A scanned and selected target system The description applies to TwinCAT2 from TC2 11 2248 and TwinCAT 3 from TC3 1 4018 Configure t...

Страница 63: ...PCIe device is grayed out and cannot be selected The option PCI PCIe device can be re enabled as follows 6 Click on Search The window Device Found At appears 7 Click on the COM port then on OK The opt...

Страница 64: ...ed PC Is the EtherCAT master in the example Bus Coupler EK1110 EtherCAT extension can be used to extend an EtherCAT segment by up to 100 m EK1100 Bus Coupler The Bus Coupler relays the EtherCAT signal...

Страница 65: ...AT cable redundancy as follows 1 In the tree view click on the EtherCAT master 2 Click on the EtherCAT tab then Advanced Settings 3 Click on Redundancy in the tree structure on the left 4 Click on the...

Страница 66: ...onnection between the Bus Couplers is interrupted the EtherCAT Terminals connected to the EK1100 Bus Coupler show no fault If the cable connection is interrupted without cable redundancy at the same l...

Страница 67: ...ibrary TwinCAT v3 1 0 A previously created PLC project in TwinCAT Locating the function block in TwinCAT 1 Double click on Tc2_System in the tree view under PLC PLC project References The Library Mana...

Страница 68: ...e over the course of time and the holding time decreases Therefore a maximum of 1 MB persistent data can be reliably saved over the entire service life Do not save any other data and do not use any ot...

Страница 69: ...nd then deleted Another current Port_85x bootdata file is not written until the system is shut down or the 1 second UPS is activated If no Port_85x bootdata file exists when starting the Embedded PC t...

Страница 70: ...ced Bootloader version 1 00 23 Enables disables the UPS Firmware version 1 00 77 Mainboard serial no 120003414250178 Mainboard Prod Date Week Year 44 14 Mainboard BootCount 4711 Mainboard operation ti...

Страница 71: ...iteable If you use the Windows write filter the Windows partition is protected against write access operations and the persistent data are not saved Switch off the EWF if you want to save persistent d...

Страница 72: ...persistent data are saved no QuickShutdown is performed In eSUPS_ImmediateShutdown mode a quick shutdown is executed immediately without saving data In the eSUPS_CheckPowerStatus mode only a check is...

Страница 73: ...R_GLOBAL eGlobalSUpsState E_S_UPS_State current ups state END_VAR eGlobalSUpsState Internal state of the function block as global copy of VAR_OUTPUT eState For values see E_S_UPS_State Requirements De...

Страница 74: ...stemStateFlags WORD END_STRUCT END_TYPE runTimeNo specifies the number of the runtime system 1 4 projectName project name as STRING numberOfTasks number of tasks contained in the runtime system max 4...

Страница 75: ...arInvalidRetainData or ClearInvalidPersistentData must be set to 1 in the registry under HKEY_LOCAL_MACHINE SOFTWARE Beckhoff TwinCAT Plc ClearInvalidRetainData dword 00000000 ClearInvalidPersistentDa...

Страница 76: ...p copy was loaded since no valid file was present AppTimestamp Time at which the PLC application was compiled KeepOutputsOnBP The flag can be set and prevents that the outputs are zeroed when a breakp...

Страница 77: ...upply for basic CPU module The LED lights green if the power supply is correct Up 24V Power supply for terminal bus The LED lights green if the power supply is correct K BUS RUN Diagnostic K bus The g...

Страница 78: ...rror break behind the power supply unit Check whether the Bus End Terminal 9010 is connected n Break behind Bus Terminal n Check whether Bus Terminal n 1 after the power supply unit is connected corre...

Страница 79: ...chronous with the task The task time should be faster than 100 ms We recommend a task time of less than 50 ms The K bus update time typically lies between one and five ms Table 37 Description of the S...

Страница 80: ...s during data transfer Table 38 Diagnostic LEDs in K Bus mode Display LED Meaning Us 24 V Power supply for basic CPU module The LED lights green if the power supply is correct Up 24 V Power supply for...

Страница 81: ...is either in the software or in parts of the plant outside the Embedded PC Call the manufacturer of the machine or the software SD card access error Faulty SD card faulty card slot Use a different SD...

Страница 82: ...is below the front flap The battery stores the time and date The time and date are reset if the battery is removed Be aware of this behavior for your hardware and software configuration and reset the...

Страница 83: ...rom the first terminal after the power supply terminal Requirements Terminate your software and shut down the Embedded PC Switch off the power supply Remove the cables as follows 1 Remove the cabling...

Страница 84: ...ushing the latches outwards with a screwdriver 2 Pull the orange strap on the power supply terminal and gently remove the device from the DIN rail You have removed the Embedded PC successfully Disposa...

Страница 85: ...rging 18 W 20 W 23 W Dielectric strength 500 V supply internal electronics Operating system Microsoft Windows Embedded Compact 7 Microsoft Windows Embedded Standard 7 P Microsoft Windows 10 IoT Enterp...

Страница 86: ...ocessor graphics Intel HD graphics Intel HD graphics Intel HD graphics Graphic memory 256 MB shared memory Base clock frequency 400 MHz 542 MHz 542 MHz Max burst frequency 400 MHz 792 MHz 792 MHz Shad...

Страница 87: ...Technical data CX51x0 87 Version 2 8 2 Transport and storage 13...

Страница 88: ...nge CX2900 0038 40 GB CFast card 3D flash extended temperature range CX2900 0040 80 GB CFast card 3D flash extended temperature range CX2900 0042 160 GB CFast card 3D flash extended temperature range...

Страница 89: ...erated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interf...

Страница 90: ...here Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services support...

Страница 91: ...erminated 28 Table 21 EtherCAT slave interface X300 pin assignment 29 Table 22 PROFIBUS interface X310 pin assignment 30 Table 23 Wire colors of the PROFIBUS line 30 Table 24 CANopen interface X510 pi...

Страница 92: ...t of tables CX51x0 92 Version 2 8 Table 45 Technical data optional interfaces 86 Table 46 MicroSD cards 88 Table 47 CFast cards 88 Table 48 Spare battery for CX systems 88 Table 49 Further spare parts...

Страница 93: ...ssive EtherCAT Terminals permissible installation 38 Fig 22 Passive EtherCAT Terminals invalid installation 38 Fig 23 UL label for CX51x0 Embedded PC 40 Fig 24 Windows 7 Identification of the Ethernet...

Страница 94: ......

Страница 95: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com CX5100...

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