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16

9 INCH CHIPPER

OPERATION

5.  If the chipper jams,

 the feed roller will reverse 

momentarily to remove the branch. Once the branch 

is removed, rotate it before reinserting into the 

chute. Alternately insert and retract the limb or insert 

continuously at a rate that will not kill the engine.

6.  Sharpen the chipping blades periodically.

 Check 

the sharpness of the blades every 5-15 hours. Refer to 

the Service and Maintenance section for sharpening 

instructions.

7.  Limbs fed in to the chipper chute must be 9" 

(22.9 cm) in diameter or less.

 Trim side branches 

that cannot be bent enough to feed into the chipper 

chute. Hold small diameter branches together in a 

bundle and feed in simultaneously.

8.  Alternate green or fresh cut material with dry 

material to lubricate the chipping blades for 

longer life and better performance.

 Chipping dead, 

dry material will create heat and dull the chipping 

blades quicker. 

9.  ALWAYS feed brush from the side of the chipper 

chute,

 rather than from the front. Step aside to avoid 

being hit by the brush moving into the chipper.

10. 

ALWAYS  place  limb,  butt  end  first,  into  the 

chipper chute until it contacts the chipper blades.

 

The actual feed rate of the limb into the chipper will 

depend on the type of material fed and sharpness of 

the cutting blades.

11.  NEVER use the belt engagement to clear a 

plugged rotor.

 This may cause belt damage. Refer 

to the instructions for clearing a plugged rotor in the 

Service and Maintenance section.

12. NEVER

 attempt to clear a plugged rotor or discharge 

with the engine running. 

ALWAYS

 shut engine OFF 

before servicing any part of this machine.

13. NEVER

 attempt to chip pieces of metal, rock, bottles, 

cans or other foreign objects.

 

Never

 lean over the chipper chute to push objects 

into the cutting device. Use a push stick or brush 

paddle.

 

Never

 use shovels or forks to feed brush. They 

can cause extensive damage if they contact the 

blades. In addition, metal pieces can be ejected 

from the chipper chute and cause serious injury 

or death.

 

Never

 feed brush into the chute with your feet.

 

Never

 use hands or feet to clear materials that 

build up in the chute.

CAUTION

Turn Throttle Lock Clockwise to Lock Throttle at 100%.

5.  Turn Throttle Lock (A) clockwise to prevent losing 

RPM while operating the machine.

4.3 CHIPPER OPERATION GUIDELINES

The machine chips a variety of materials into a more 

readily decomposed or handled condition. The following 

guidelines will help you get started.

1.  Gradually increase engine speed until full throttle 

is achieved.

 When the controller light is steady green 

the engine speed is high enough to begin to chip.

2.  ALWAYS

 run engine at full operating speed before 

starting to chip material.

3.  Engage the hydraulic feed

 by pushing the forward 

button from the Chipping Screen (see Section 4.7 for 

more details on utilizing the Digital Display Controller).

4.  If the chipper rotor slows,

 the feed roller will stop 

automatically to process backed up material. Feed 

material more evenly. 

Read and follow all safety instructions in this manual. 

Failure to operate the machine in accordance with 

the safety instructions 

MAY RESULT IN PERSONAL 

INJURY!

WARNING

 

Obtain and wear safety glasses at all times when 

operating the machine. 

 

● Do not wear loose fitting clothing. 

 

The operator should always wear heavy boots, 

gloves, pants and a long-sleeved shirt. 

 

Use common sense and practice safety to protect 

yourself from branches, sharp objects, and other 

harmful objects.

CAUTION

Содержание CH911DH

Страница 1: ...ENGLISH ESPA OL FRAN AIS BEARCATPRODUCTS COM 888 625 4520 OWNER S MANUAL ENGLISH 1 1L DIESEL KUBOTA P N 78636 00 Revision 20220822 VIN Range 5VJAA0411NW006958 Current Companion to P N 78640 00...

Страница 2: ...e parts manual for your machine is available at bearcatproducts com Product Support Find A Product Manual Your dealer will need to know the serial number of your machine to provide the most efficient...

Страница 3: ...t of that work will not be paid under this warranty Crary Industries Inc does not warrant replacement components not manufactured or sold by Crary Industries Inc 1 This warranty applies only to parts...

Страница 4: ...E CHIPPER 13 4 3 CHIPPER OPERATION GUIDELINES 15 4 4 SLOWING AND STOPPING THE CHIPPER ROTOR AND ENGINE 16 4 5 FEED ROLLER SPEED CONTROL 16 4 6 CHIPPER FEED CONTROLLER 16 4 7 USING THE DIGITAL DISPLAY...

Страница 5: ...caught in the machine 6 Do not operate this machine if you are under the influence of alcohol medications or substances that can affect your vision balance or judgement Do not operate if tired or ill...

Страница 6: ...king condition before starting the machine 17 Do not transport or move machine while it is operating or running 6 Therotorwillcontinuetorotateafterbeingdisengaged Shut off the machine and make sure al...

Страница 7: ...reach an open flame or spark 5 Never store this machine with fuel in the fuel tank inside a building where fumes may be ignited by an open flame or spark Ignition sources can be hot water and space he...

Страница 8: ...arranty See Section 1 10 for decal locations Familiarize yourself with all of the safety and operating decals on the machine and the associated hazards See the engine owner s manual or contact the eng...

Страница 9: ...5 PN 32332 00 ENG FR 32341 00 ESP PORT 1 10 SAFETY DECAL LOCATIONS The numbers below correspond to the decals in Section 1 9 Make certain that all safety and operating decals on this machine are kept...

Страница 10: ...ust the hitch pole to desired length and secure to frame by inserting the 1 6 hitch pole pin through the appropriate hole in hitch pole and hole in frame 3 Secure the hitch pole pin with lynch pin 4 A...

Страница 11: ...on each side and two on the bottom Install clamp 7 for wire harness as shown in Figure 2 3 If feed roller is obstructing the top bolt holes it may be necessary to use the hydraulic jack to raise the f...

Страница 12: ...terior of the extension tray using two 5 16 3 4 bolts 6 and one nylock nut 5 as shown in Figure 2 6 2 5 ATTACH DIGITAL DISPLAY CONTROLLER MOUNT ASSEMBLY 1 Remove the bolts 1 and nuts 2 attaching the d...

Страница 13: ...2 8 10 13 Figure 2 8 Attach Discharge Tube 1 2 4 5 6 Keep nuts as tight as possible while allowing the discharge tube to freely turn NOTE Figure 2 7 Attach Clamp Ring and Spacer 1 2 3 4 5 5 Lubricate...

Страница 14: ...he feed roller The machine was shipped with fluid as it was tested at the factory However check the fluid levels before initial operation and add if necessary The hydraulic pump requires premium hydra...

Страница 15: ...erstanding how your machine works will help you achieve the best results when using your chipper The following descriptions define the features and controls of your machine REFER TO ENGINE OWNER S MAN...

Страница 16: ...crease the speed of the feed roller Turning the knob counterclockwise will increase the speed of the feed roller 11 HITCH JACK Always have in UP position and clear from ground when towing When in use...

Страница 17: ...ved Warning Alarm Icons Fail to Stop Note Fail to Stop could indicate a faulty oil pressure sensor If the engine is at rest check oil sensor wiring and configuration The controller has detected a cond...

Страница 18: ...r the configured number of start attempts LowOilPressure The controller detects the engine oil pressure is low after the Safety On Timer expired High Coolant Temperature The controller detects the eng...

Страница 19: ...doors before starting Do not operate in the vicinity of bystanders Make sure cutting chamber is empty before starting WARNING 4 Open the throttle slightly by turning throttle knob A counterclockwise a...

Страница 20: ...to chip pieces of metal rock bottles cans or other foreign objects Never lean over the chipper chute to push objects into the cutting device Use a push stick or brush paddle Never use shovels or fork...

Страница 21: ...TO PROPERLY SLOW DOWN AND STOP THE ROTOR AND ENGINE 1 With the belt still engaged unlock the throttle and SLOWLY turn clockwise until engine reaches slow idle speed 2 Allow the engine to run at slow...

Страница 22: ...Controller Manual P N 78561 00 for more information on using the Diagnostics screen to help troubleshoot the chipper control system NOTE The Chipping Screen is accessible from any screen by pressing t...

Страница 23: ...for detailed instructions Below the Feed Roller Speed image is an empty area of the screen that will flash Check blades anvil when the chipper blades or anvil require service After servicing the blade...

Страница 24: ...nder the hitch and connect to towing vehicle 10 Connect the wire harness to the tow vehicle 11 Raise the jack stand and rotate 90 degrees 4 8 2 DETACHING 1 Unhook the safety chains from the towing veh...

Страница 25: ...All internal and external nuts and bolts Check tightness Tire pressure Check Battery connections Check Chipper anvil Check clearance and re torque to 75 ft lbs 2 Chipper blades Check sharpness and re...

Страница 26: ...edge is worn or has been re sharpened so that it no longer extends past the chipping slot see below 5 2 ROTOR LOCK Follow the steps below to install the rotor lock 1 There is a hole in the shaft cap t...

Страница 27: ...er housing see Section 5 3 4 Remove rotor lock 30 Figure 5 2 Chipper Blade Surfaces 1 Open access cover to allow access to rotor see Section 5 3 Rotate the rotor so that the bolts holding the chipper...

Страница 28: ...OTOR ANVIL SPACING GAUGE 1 16 1 8 Figure 5 5 Chipper Blade Anvil Clearance ROTOR HOUSING CHIPPING ANVIL SPACER FEED ROLLER HOUSING Figure 5 4 Chipping Anvil Location The chipping blades should clear t...

Страница 29: ...e drive belt annually or after every 25 hours of operation whichever comes first If the belt is cracked worn frayed or stretched replace it Replace belt with original banded belt type only Do not use...

Страница 30: ...cer on the rotor side Remove spacer from shaft 8 Remove the four 1 2 bolts on belt side bearing and take off the sensor bracket Remove bearing and discard 5 12 2 REMOVING FEED ROLLER SIDE BEARING 1 Li...

Страница 31: ...t the fluid levels are filled However before starting the machine and every time the engine is started thereafter be sure to check the coolant level If the level is low add fluid Refer to the engine o...

Страница 32: ...quent greasing Grease the following points every 50 100 hours of operating time Two bearings on the rotor shaft Two bearings on the hydraulic feed roller One bushing on the belt engagement pedal pivot...

Страница 33: ...per has not reached chipping RPM upon initial startup Slowly increase RPM 1 2 second on 1 2 second off Chipper RPM dropped while chipping Feed roller will automatically pause to bring RPM back up RED...

Страница 34: ...n too loose Adjust tensioner Replace belt if needed Machine chips poorly Dull chipper blades Flip sharpen or replace Drive belts loose or worn Inspect drive belts adjust or replace if needed Feeding m...

Страница 35: ...rm that PTO is 540 RPM Knee bar sensor does not stop feed roller Knee bar linkage is not free to move Check knee bar linkage for full range of motion Harness connection or sensor failure Check harness...

Страница 36: ...79 100 368 cm 201 cm 254 cm Overall weight 2470 lbs 1120 kg Max chipper capacity 9 diameter 22 9 cm diameter Chipper blades 4 reversible 5 4 0 5 4 reversible 12 7 cm 10 2 cm 1 3 cm Chipping anvil 9 4...

Страница 37: ...es by 5 BOLT DIAMETER A BOLT TORQUE SAE 2 SAE 5 SAE 8 NM FT LB NM FT LB NM FT LB 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 25 3 8 27 20 41 30 61 45 7 16 41 30 68 50 95 70 1 2 68 50 102 75 149 110 9 1...

Страница 38: ...CHIPPER SPECIFICATIONS 7 2 TEMPERATURE OPERATING WINDOW For the nearest Mobil lubricant supplier or technical information including lubricant information for severe arctic operating conditions call 80...

Страница 39: ...1725 00 2 5 16 Coupler Kit 14519 00 PART NUMBER DESCRIPTION 14519 00 COUPLER 2 5 16 20 000 LB 14900 00 HITCH PINTLE RING 20 000 LB 33900 00 KEY DSE 71072 00 KIT CHIPPER ELECTRIC BRAKES 71725 00 KIT LO...

Страница 40: ...ND 58078 For customer service or for your nearest Crary Bear Cat dealer call 888 625 4520 For International call 701 282 5520 BEARCATPRODUCTS COM 2021 Crary Bear Cat a subsidiary of ECHO Incorporated...

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