Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5422B/G/BA/GA-DL-22
09-07-2022
Instruction Manual
XPP-5422B / XPP-5422G
XPP-5422BA / XPP-5422GA
THE XPP-5422 IS APPROVED FOR USE
Permissible Nightstick 5422 Flashlight
APPROVAL No. 20-A130001-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 IIC T3
CLASS II ZONE 20 IIIC T135C
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only.
1)
Replace the batteries in fresh air only and replace all batteries at the
same time. Do not mix batteries from different manufacturers or of
different types.
2)
Energizer Lithium (Type L91) batteries are to be replaced by a qualified
technician only.
3)
The Model Nightstick 5422 must not be opened in areas where
permissibility is required.
4)
Bayco Products, Inc. XPP-5422B
Wylie, TX 75098
640 S. Sanden Blvd.
Permissible Nightstick 5422 Flashlight
APPROVAL No. 20-A130001-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 IIC T3
CLASS II ZONE 20 IIIC T135C
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only.
1)
Replace the batteries in fresh air only and replace all batteries at the
same time. Do not mix batteries from different manufacturers or of
different types.
2)
Energizer Lithium (Type L91) batteries are to be replaced by a qualified
technician only.
3)
The Model Nightstick 5422 must not be opened in areas where
permissibility is required.
4)
Bayco Products, Inc. XPP-5422G
Wylie, TX 75098
640 S. Sanden Blvd.
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX 27837X
ITS21UKEX0264X
IECEx ITS 16.0067X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
2575
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M 1 Ex ia op is I Ma
II 1 G Ex ia op is IIC T3 Ga
Bayco Products, Inc. XPP-5422BA
Wylie, TX 75098
640 S. Sanden Blvd.
Conforms to:
ANSI/UL STD 913, ANSI/UL 60079-0,
ANSI/UL 60079-11 ANSI/ISA 60079-26
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
0359
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
(-20ºC ≤ Tamb ≤ +40ºC)
NCC 15.0286 X
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX 27837X
ITS21UKEX0264X
IECEx ITS 16.0067X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
2575
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M 1 Ex ia op is I Ma
II 1 G Ex ia op is IIC T3 Ga
Bayco Products, Inc. XPP-5422GA
Wylie, TX 75098
640 S. Sanden Blvd.
Conforms to:
ANSI/UL STD 913, ANSI/UL 60079-0,
ANSI/UL 60079-11 ANSI/ISA 60079-26
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
(-20ºC ≤ Tamb ≤ +40ºC)
NCC 15.0286 X
0359
WARNINGS - INTRINSICALLY SAFE
y
Warning: Use only the approved non-rechargeable batteries listed below.
y
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in
the hazardous environment. This task must ONLY be performed in an area known to be
non-hazardous.
y
Warning: When exchanging batteries, use only Duracell PC1500, Energizer EN91 or
Energizer L91 batteries.
y
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries must only be
exchanged in an area known to be non-hazardous.
y
Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used
non-rechargeable batteries, or mix non-rechargeable batteries from different manufacturers.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the Intrinsically Safe rating, the only AA batteries
certified for use with this light are the Duracell PC1500, Energizer EN91 or Energizer
L91 batteries.
y
Do not attempt to use any other brand or model of AA batteries with this light.
y
Do not attempt to use any type of rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not remove the lens
bezel or the reflector / battery carrier in the hazardous environment. This task must
ONLY be done in an area known to be non-hazardous.
y
Loosen the locking screw located on the side of the lens cap. NOTE: Do NOT attempt
to completely remove the locking screw. Doing so is not necessary and may damage the
threads. The screw simply needs to be loosened enough to allow the lens bezel to unscrew.
y
Unscrew the lens bezel from the housing in a counter-clockwise direction.
y
Turn the light upside down and carefully shake the light in order to remove the reflector /
battery carrier. Allow the reflector / battery carrier to slide into your hand. WARNING: Do NOT
touch the reflector surface with your finger. Doing so may damage the reflector surface.
y
Using 3 – AA Duracell PC1500, Energizer EN91 or Energizer L91 batteries (make sure
that all 3 batteries are of the same model), install the batteries in the carrier paying close
attention to the markings on the battery carrier for proper battery terminal polarity alignment.
y
Align the reflector / battery carrier so that the switches on the carrier are aligned with
the switches on the housing. Carefully insert the reflector / battery carrier back into the
flashlight housing until it is fully seated in the housing. WARNING: Be careful to not touch
the reflector surface with your finger. Doing so may damage the reflector surface.
y
Replace the lens bezel by screwing it onto the housing in a clockwise direction.
y
Tighten locking screw. CAUTION: Do not over-tighten. Doing so may damage the
threads and impact the light’s Intrinsic Safety.
