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12

 

02/11/2010 

Germany: +49 (0)2361 / 30 231 – 0;    Switzerland:  +41 (0)44 / 954 80 7 - 0 

6.   Malfunction Description

 

 

Malfunction

 

Possible cause

 

Remedial measures

 

System has no voltage

 

   Connection line not 

plugged in 

   Fuse has tripped

   Plug in the connection line 

   Inform an electrician

 

System cannot be acknowledged

 

   Emergency stop pressed 

   Doors not closed

 

   Check emergency off and 

door switches

 

Cleaning result is not   
adequate 
 

 

   Air pressure too low 

   Blowing nozzle clogged 

   Nozzle not set low enough

 

  Check air pressure 

  Clean blowing nozzle 

  Check nozzle setting

 

Filter particles are escaping

 

   Cleaning apparatus sealing 

brushes leaky 

   Door seal faulty

   Clean or replace the 

sealing brushes 

   Check door seal

Slewing ring does not turn

 

   Motor fuse tripped 

   Slewing ring stuck

 

   Inform an electrician 

   Check slewing ring 

mechanics

 

Cleaning apparatus does not  
oscillate 

 

   Air pressure too low 

   Swiveling cylinder faulty or 

stuck

   Check air pressure 

   Check swiveling cylinder

 

  
 

 

  
 

 

Please note: The cylinder 
may be 

 

under pressure. Danger 
of crushing.

 

No, or too little,  
suction 
  
 

 

   Suction turned off or faulty 

   Filter clogged 

   Suction tube leaky 

   Wrong adapter rings 

installed

 

   Check suction system 

   Clean filter 

   Check suction tubes 

   Check adapter rings

 

 
 

7.   Service

 

 

7.1   Maintenance and Lubrication Instructions 

 
The maintenance and lubrication instructions here do not replace the specifications of the manufacturer 
in the respective operating instructions. 
 

Defective parts must be replaced without delay. 

 
The machine should be cleaned with an industrial vacuum cleaner or a cloth. 
 

Do not use compressed air!!! 

 
Switch off the power supplies before maintenance.  To do this, the power and air lines must be separated from 
the utility network. 

Содержание BA5000

Страница 1: ...Operating Manual DPF Cleaning System I innovative exhaust aftertreatment ...

Страница 2: ...tended Use 6 4 2 Assembly Procedure Short Description 6 5 Description of Machine Components 7 5 1 Machine Overview 7 5 2 Overview of Safety Devices 7 5 3 Control 8 5 4 Electric Field Sensors 8 5 5 Operator s Console 8 5 6 Cleaning Chamber 8 5 7 Cleaning Apparatus 9 5 8 Adapter Ring Insertion 9 5 9 Start up 9 5 9 1 First Steps 9 5 9 2 EMERGENCY STOP Acknowledgement 9 5 9 3 Suction Start up 9 5 9 4 ...

Страница 3: ...perator is required to observe all operating and safety instructions given in this operating manual as well as all such legal instructions The respective operating manual of any devices and equipment purchased from the manufacturer of the machine must be observed 1 2 Guarantee and Liability The general guarantee and liability for this machine is 24 months for single shift operation Parts that are ...

Страница 4: ...se effect on safety they must be eliminated immediately This machine may only be used by employees who have been instructed to do so by their supervisors and are familiar with its operation Responsibilities must be clearly established and defined Observe the statutory minimum age 2 1 1 Safety Instructions for Operation For reasons of safety we point out in particular observance of the points given...

Страница 5: ... DIN VDE 0105 or IEC 364 Please note It is necessary to wear protective masks when cleaning the machine 2 2 Safety and Protective Equipment Excerpt from the Danger Assessment Besides general and mechanical components a dangerous part of the machine is the automatic cleaning of the filter To reduce the danger the machine has been encapsulated and equipped with monitored protective doors at the acce...

Страница 6: ...eneral Description Machine description 4 1 Intended Use The design of the unit is based on the Baumot filter design However it can also clean filters from almost all other manufacturers Below is an example of the filter that is blown out in the cleaning system Observation of this operating manual is also part of proper use It is not permitted to use any type of cleaning agents 4 2 Assembly Procedu...

Страница 7: ...the machine can be switched on using the Start button The light indicates that the machine is in operation The cleaning process stops when the Stop button is pressed or the cleaning time has ended The filter can be removed from the machine 5 Description of Machine Components 5 1 Machine Overview 5 2 Overview of Safety Devices Machine housing Operator s console Adapter rings Cleaning chamber Emerge...

Страница 8: ... any problems Flashing Machine malfunction The lamp flashes if the emergency stop relay has been triggered and the On switch is pressed at the same time 2 Emergency stop reset switch The emergency stop reset switch is used to acknowledge the emergency off relay after it has been triggered 3 Emergency stop switch The emergency stop switch can be used to stop dangerous movements in the event of dang...

Страница 9: ...w The adapter ring must seal evenly with the slewing ring Please note An incorrectly inserted adapter ring can lead to damage to the cleaning apparatus 5 9 Start up 5 9 1 First Steps Install the matching adapter rings Connect the device s plug connector and air connector check air pressure Plug in the industrial vacuum cleaner and mount the suction hose Remove all objects or parts from the machine...

Страница 10: ...e oscillation path of the cleaning nozzle The oscillation path is limited by the drive cylinder for a filter without a filter rim 5 9 5 Switching on Automatic Operation Close the protective doors Acknowledge the emergency stop switch using the Reset button Press the Start button on the operator s console The control lamp on the operator s console starts to illuminate The cleaning nozzle is pressur...

Страница 11: ...e industrial vacuum cleaner out of the outlet on the cleaning device and plug it into an external outlet Keep the vacuum cleaner off Open the top cover of the cleaning device D this is where the PLC control is located Connect the cleaning device to the external power supply the PLC is supplied with power Open the cover C to access the pressure switch A Setting the pressure switch Insert the screwd...

Страница 12: ...ing stuck Inform an electrician Check slewing ring mechanics Cleaning apparatus does not oscillate Air pressure too low Swiveling cylinder faulty or stuck Check air pressure Check swiveling cylinder Please note The cylinder may be under pressure Danger of crushing No or too little suction Suction turned off or faulty Filter clogged Suction tube leaky Wrong adapter rings installed Check suction sys...

Страница 13: ...ratus Clean Weekly Oscillator seal Clean As required The bearings and cylinder are maintenance free 8 Disposal Please note Separate the machine from the power and air network before disposal Disassembly procedure Remove the power and air lines Professionally remove the operating supplies Disassemble the machine Take the plastic parts to plastic recycling Take the metal parts to metal recycling Tak...

Страница 14: ...0200 Brno Tel 42 0 5 452 146 51 Fax 42 0 5 452 146 53 Switzerland Baumot AG Allmendstrasse 11 CH 8320 Fehraltorf Tel 41 0 44 954 80 70 Fax 41 0 44 954 34 36 USA Baumot North America LLC 2118 Wilshire Blvd 255 Santa Monica CA 90403 5784 Tel 1 323 393 0162 Tel 1 951 934 5436 Germany Baumot Deutschland GmbH Zentrale Deutschland Mainstraße 2 6 D 45663 Recklinghausen Tel 49 0 2361 30 231 0 Fax 49 0 236...

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