BATCHEN C2000-DE Скачать руководство пользователя страница 17

BATCHEN 

 

 

Issue Date 2/11/01 

QMAN0043 Installers Manual CII & C2000 Rev A.doc 

 

- 17 - 

PART 6 

DISPENSER COMMISSIONING

 

 

6.1  Initial Check

 

 
Remove all rubbish associated with dispenser installation from the area of the dispenser. 
 
Check that: 
 

All electrical cables are terminated correctly. 

 

All junction box covers have been replaced and correctly secured. 

 

All  junction  boxes  have  any  unused  ports  blanked  off  with  an  appropriate 
blanking plug. 

 

All manual valves in the dispenser are closed. 

 

6.2  Selection of Communications Protocol

 

 
Dispensers with model numbers (see Compliance Plate) ending in an "E" (e.g. CII-??E 
or  C2000-?E)  can  provide  either  Email  or  Gilbarco  communications  protocols. 
Dispensers  are  shipped  configured  for  Email  communications,  unless  specified 
otherwise at the time of ordering.  
 
When  set  for  Email  communications  protocol  the  screened  Communications  Cable 
(coming  from  the  "Ex  e"  junction  box  in  the  hydraulics  cabinet)  terminates  on  the 
connector "J7" on the Computer PCB. 
 
When  set  for  Gilbarco  communications  protocol  the  screened  Communications  Cable 
(coming  from  the  "Ex  e"  junction  box  in  the  hydraulics  cabinet)  terminates  on  the 
connector "J2 - GILBARCO" on the Gilbarco Interface PCB. 
 

6.2.1  Changing from Email to Gilbarco Communications Protocol 

 
Step 1:  

Disconnect the shielded communications cable coming from the "Ex e" 

junction  box  at  the  connector  "J7"  on  the  upper  side  of  the  Main 
Processor  PCB  and  reconnect  to  the  connector  "J2  -  GILBARCO" 
Gilbarco Interface PCB. 

 
Step 2:  

Connect  the  second  cable  on  Gilbarco  Interface  PCB  ("J1  -  EXT. 

COMMS"  connector)  to  the  "J12  -  EXT.  COMMS"  connector  on  the 
Computer PCB. 

 
Note:   

See also section 6.4 

Содержание C2000-DE

Страница 1: ...MANDER II CONCEPT 2000 LP Gas DISPENSERS INSTALLER S MANUAL For Models CII SCE CII DCE CII SWE CII DWE C2000 SE C2000 DE updated Ref 010220JV02 updated Ref 011102JV01 QMAN 0043 Revision A Printed 19 J...

Страница 2: ...the prior written consent of D J Batchen Pty Ltd Whilst every care has been taken in the preparation of this manual to ensure that the information in it is accurate and comprehensive D J Batchen Pty L...

Страница 3: ...F CONTENTS 1 WARNINGS 2 INTRODUCTION 3 TERMINOLOGY 4 SITE REQUIREMENTS PREPARATION 5 DISPENSER INSTALLATION 6 DISPENSER COMMISSIONING 7 INSTALLATION REPORTING 8 INSTALLATION ACCESSORIES TOOLS 9 DISPEN...

Страница 4: ...ons and recognised industry procedures Failure to observe this warning may result in but is not limited to the escape of flammable liquid or vapour explosion fire or freeze burns Note Sudden uncontrol...

Страница 5: ...ders may contravene local regulations as the gas dispensed may not be suitable for domestic applications OPERATORS Operators of this equipment should be fully trained in LP Gas refueling and emergency...

Страница 6: ...ntact your local Batchen representative before proceeding It is assumed that all storage tanks pipework and electrical wiring have been installed in accordance with local requirements A knowledge of r...

Страница 7: ...or Dispenser calibration factor LED Light Emitting Diode LP Gas Liquefied Petroleum Gas PCB Printed Circuit Board assembly Pre authorised Console configured so dispenser in a permanently authorised st...

Страница 8: ...te 2 11 01 QMAN0043 Installers Manual CII C2000 Rev A doc 8 Stand alone Mode Refers to dispenser set up to operate independently of console SWA Cable Steel Wire Armoured Cable Toggle Alternate from on...

Страница 9: ...he installer s responsibility to inform the owner site operator of regulatory requirements Contact your local Batchen representative if additional information is required Note Multiple holes are provi...

Страница 10: ...follows APPLICATION MAINS PUMP CONTROL COMMUNICATIONS Stand alone 1 x 4 core 2 5 mm2 Not required Self serve 1 x 4 core 2 5 mm2 1 x 2 core Shield 1 5 mm2 Note Cable runs greater than 20 metres may re...

Страница 11: ...ged external hydraulic connections Liquid inlet flange 32 mm x Class 300 ANSI Vapour return flange 20 mm x Class 300 ANSI Drawings DJB 0859 or DJB 1127 shows the location of flanges with respect to th...

Страница 12: ...ge during the installation 5 3 Dispenser Lifting WARNING LIFTING THE DISPENSER OTHER THAN AS DESCRIBED RISKS SERIOUS DAMAGE TO THE DISPENSER AND PERSONNEL INVOLVED ON NO ACCOUNT SHOULD THE DISPENSER B...

Страница 13: ...or column are tight If not remove the column cover and tighten Check that the column cap is in place Step 2 Locate the large plastic washer s shipped inside the electronics cabinet and place over the...

Страница 14: ...d to detect any faulty wiring which if not corrected may cause injury damage or faulty system operation These tests should be performed as specified by suitably qualified personnel 5 7 1 Equipment Req...

Страница 15: ...the Ex e enclosure 5 8 1 Terminating Cables The junction box layout and method of terminating cables is shown in DJB 0874 Note The communications cable is not polarised However the phasing must be co...

Страница 16: ...rs Manual CII C2000 Rev A doc 16 Terminal Number Function 6 7 Spare 4 5 Emergency Stop Switch if fitted 3 Remote Pump contactor control relay 2 Mains Supply Neutral 1 Mains Supply Active Earth Busbar...

Страница 17: ...il communications unless specified otherwise at the time of ordering When set for Email communications protocol the screened Communications Cable coming from the Ex e junction box in the hydraulics ca...

Страница 18: ...rface PCB you must disconnect the cable from the Gilbarco Interface PCB to the Computer PCB at the Computer PCB see section 6 2 2 EFPEC Console The EFPEC console is not compatible with Email protocol...

Страница 19: ...nctions which may assist in locating the nature of the problem 6 4 Initial Dispenser Software Set up To operate correctly the dispenser software must be set up This is done through a number of Softwar...

Страница 20: ...ve shows the keys in order from the left Alternatively a Keyboard Template may be used see Installation Accessories Tools section To select different Manager Service functions repeatedly press the res...

Страница 21: ...lue and move to the next parameter When finished with all parameters press the MANAGER SERVICE or CAL ibration key repeatedly to return the displays to and then exit the Function mode by rotating the...

Страница 22: ...to set LP Gas Density as required 510 to 580 usually set to mid point of range of values expected for site Step 12 Access tcorr function use UP DOWN keys to set Temperature Compensation On or Off as...

Страница 23: ...O METER COMPONENTS SUCH DAMAGE IS NOT COVERED BY WARRANTY Step 2 Open the valve on the Vapour Return line located underneath the Dispenser Step 3 Slowly open the 3 way Valve in the Vapour Lines of Dis...

Страница 24: ...hen the other side if dual Dispenser Be alert for over speeding of the meter s Watch for any obvious leaks Step 4 Remove Nozzle s from their receptacles and check that remote pump starts Displays shou...

Страница 25: ...r PCB see DJB 1176 after Dispenser re Boots displays should return to status as in Step 4 If any problem is experienced see Fault Finding Guide in Service Manual 6 8 Verifying Dispenser Operation 6 8...

Страница 26: ...uide to locating fault 6 9 Calibrating the Dispenser The Dispenser was calibrated prior to dispatch from the factory however this should be verified at this time and Weights Measures seals applied See...

Страница 27: ...ting Pressure 23 8 bar Liquid Temperature Range 10o C to 70o C Overall Accuracy 0 5 Linearity 0 5 Repeatability 0 2 9 2 Price Computer Displays Total Volume Display Range 0 999 99 units Total Value Di...

Страница 28: ...Manual CII C2000 Rev A doc 28 9 3 Electrical Environmental Mains Supply 110 Volt 5 or 240 Volt 5 see Compliance Plate 1 Ampere 50 or 60 Hz see Compliance Plate Operating Temperature Range 10o C to 70...

Страница 29: ...NICAL DRAWINGS DJB 0874 COMMANDER II AND CONCEPT 2000 LPG DISPENSER EXE JUNCTION BOX DETAILS DJB 0859 COMMANDER II LPG DISPENSER BASE FRAME AND FLANGE DETAILS DJB 1127 CONCEPT 200 LPG DISPENSER BASE F...

Страница 30: ...or s Manual LPG DISPENSER MODEL NO LPG DISPENSER SERIAL NO see nameplate on side of LPG Dispenser Electrical Installation Commissioning completed by Name Signature License No Date Density K Factor sid...

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